ISO/PRF 13044-2
(Main)Véhicules routiers -- Dispositifs d'attelage entièrement automatiques (FACS) à 24 V pour ensembles routiers lourds
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DRAFT INTERNATIONAL STANDARD
ISO/DIS 13044-2
ISO/TC 22/SC 40 Secretariat: UNI
Voting begins on: Voting terminates on:
2019-11-27 2020-02-19
Road vehicles — Fully automatic coupling systems 24 V
(FACS) for heavy commercial vehicle combinations —
Part 2:
Electrical and pneumatic interface for 50 mm fifth wheel
couplings
ICS: 43.040.70
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
This document is circulated as received from the committee secretariat.
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 13044-2:2019(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
PROVIDE SUPPORTING DOCUMENTATION. ISO 2019
---------------------- Page: 1 ----------------------
5.20 Functional test of protection covers ...................................................................................................... 12
ISO/DIS 13044-2:2019(E)Annex A (normative) EPI module ‐ dimensional characteristics ................................................................ 13
A.1 Operation sequence ..................................................................................................................................... 13
A.2 EPI characteristics – positions .................................................................................................................... 2
A.3 EPI characteristics – dimensions ............................................................................................................... 3
........................................................................................................................................... 3
A.3.1 EPI socket moduleA.3.2 EPI plug module ............................................................................................................................................... 5
Annex B (normative) EPI module ‐ contact allocation ....................................................................................... 7
Annex C (normative) Mixed mode operation ........................................................................................................ 9
C.1 General ................................................................................................................................................................ 9
C.1.1 Phase‐in ............................................................................................................................................................... 9
C.1.2 Tractor vehicles ................................................................................................................................................ 9
C.1.3 Semi‐trailers ....................................................................................................................................................... 9
C.1.4 ISO 11992 CAN cable length ......................................................................................................................... 9
Bibliography 3COPYRIGHT PROTECTED DOCUMENT
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2019 – All rights reserved
---------------------- Page: 2 ----------------------
5.20 Functional test of protection covers ...................................................................................................... 12
Annex A (normative) EPI module ‐ dimensional characteristics ................................................................ 13
A.1 Operation sequence ..................................................................................................................................... 13
A.2 EPI characteristics – positions .................................................................................................................... 2
A.3 EPI characteristics – dimensions ............................................................................................................... 3
........................................................................................................................................... 3
A.3.1 EPI socket moduleA.3.2 ............................................................................................................................................... 5
EPI plug moduleAnnex B (normative) EPI module ‐ contact allocation ....................................................................................... 7
Annex C (normative) Mixed mode operation ........................................................................................................ 9
C.1 General ................................................................................................................................................................ 9
C.1.1 Phase‐in ............................................................................................................................................................... 9
C.1.2 Tractor vehicles ................................................................................................................................................ 9
C.1.3 Semi‐trailers ....................................................................................................................................................... 9
C.1.4 ISO 11992 CAN cable length ......................................................................................................................... 9
Bibliography 3---------------------- Page: 3 ----------------------
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national
standards bodies (ISO member bodies). The work of preparing International Standards is normally
carried out through ISO technical committees. Each member body interested in a subject for which a
technical committee has been established has the right to be represented on that committee.
International organizations, governmental and non-governmental, in liaison with ISO, also take part in
the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.The committee responsible for this document is ISO/TC 22, Road Vehicles, Subcommittee SC 40, Specific
aspects for light and heavy commercial vehicles, busses and trailers.A list of all the parts in the ISO 13044 series can be found on the ISO website.
---------------------- Page: 4 ----------------------
Introduction
This International Standard specifies the integrated electrical and pneumatic connections of an
automated fifth wheel coupling system for articulated vehicles and related components.
Fully Automated Coupling Systems improve safety and comfort of vehicle combinations.
a) Higher safety standardsreduction of operational accidents,
less injured drivers because no need for driver to stay in the dangerous zone between the towing and
the towed vehicle while uncoupling.b) Higher comfort level
Fully Automated Coupling Systems eliminate necessity to access the coupling,
higher comfort makes “Driver-Job” easier and safer,
new components create space for future extensions and potentials.
c) Cost reduction for end user
less inactive periods for the vehicle combination due to less damage and repair,
less repair and maintenance of cables and pipes.
---------------------- Page: 5 ----------------------
Road vehicles — Fully automated coupling systems 24 V (FACS)
for heavy commercial vehicle combinations — Part 2: Electrical
and pneumatic interface for 50 mm fifth wheel couplings
1 Scope
This document specifies the mechanical, electrical/electronic and pneumatic characteristics of a fully
automated fifth wheel coupling system to ensure interchangeability between a towing vehicle and a
coupled semi-trailer(s) with 24 V nominal supply voltage. The two vehicles together constitute an
articulated vehicle or are part of a vehicle combination.This document also supports the smooth introduction of fully automated fifth wheel coupling systems
in the market. It specifies features necessary for mixed mode operation; i.e. the combination of a fully
automated coupling system (FACS) equipped towing vehicle with a conventional semi-trailer, and vice
versa, the combination of a conventional towing vehicle with a FACS-equipped semi-trailer.
2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 337, Road vehicles — 50 semi‐trailer fifth wheel coupling pin — Basic and
mounting/interchangeability dimensionsISO 1726-1, Road vehicles — Mechanical coupling between tractors and semi‐trailers — Part 1:
Interchangeability between tractors and semi‐trailers for general cargoISO 1726-2, Road vehicles — Mechanical couplings between tractors and semi‐trailers — Part 2:
Interchangeability between low‐coupling tractors and high‐volume semi‐trailersISO 3833, Road vehicles — Types — Terms and definitions
ISO 3842, Road vehicles — Fifth wheels — Interchangeability
ISO 4009, Commercial vehicles — Location of electrical and pneumatic connections between towing
vehicles and trailersISO 4091:2003, Road vehicles — Connectors for the electrical connection of towing and towed vehicles —
Definitions, tests and requirementsISO 7638-1:2003, Road vehicles — Connectors for the electrical connection of towing and towed
vehicles — Part 1: Connectors for braking systems and running gear of vehicles with 24 V nominal supply
voltage---------------------- Page: 6 ----------------------
ISO 11992 (all parts), Road vehicles — Interchange of digital information on electrical connections
between towing and towed vehiclesISO 12098:2004, Road vehicles — Connectors for the electrical connection of towing and towed
vehicles — 15‐pole connector for vehicles with 24 V nominal supply voltageISO 16750-3:2012, Road vehicles — Environmental conditions and testing for electrical and electronic
equipment — Part 3: Mechanical loadsISO 16750-5:2003, Road vehicles — Environmental conditions and testing for electrical and electronic
equipment — Part 5: Chemical loadsISO 6150:1988, Pneumatic fluid power — Cylindrical quick‐action couplings for maximum working
pressures of 10 bar, 16 bar and 25 bar (1 MPa, 1,6 Mpa, and 2,5 MPa) — Plug connecting dimensions,
specifications, application guidelines and testing3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 13044-1 and the following
terms and definitions apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/ — ISO Online browsing platform: available at http://www.iso.org/obp
3.1
fully automated coupling system
FACS
coupling and uncoupling system where all operations, i.e. mechanical, electrical, pneumatic and
applicable auxiliary functions, are performed automatically, enabling the coupling and uncoupling
process to be completed without direct manual interventionNote 1 to entry: As defined in ISO 13044-1:2012.
3.2
electrical/electronic‐pneumatic interface module
EPI module
component, combining all electrical/electronic and pneumatic connections in one mating unit,
consisting of two complementary parts, the EPI plug module and the EPI socket module
3.2.1EPI plug module
part of the EPI module containing the electric male contacts, pneumatic male connections and the
alignment pins. It is permanently attached to the kingpin side mounted on the semi-trailer
3.2.2EPI socket module
part of the EPI module containing the electric female contacts, pneumatic female connections and the
alignment sockets. It is permanently attached to the fifth wheel which is mounted to the tractor vehicle
3.2.3---------------------- Page: 7 ----------------------
semi‐trailer
towed vehicle which is designed to be coupled to either a towing vehicle or to a dolly, and to impose a
substantial vertical load either on the towing vehicle or on the dolly3.2.4
alignment device
device placed on the trailer-side, which makes contact to the 5th wheel throat during the coupling
process and centres the EPI plug relative to the EPI socket4 Requirements
4.1 General
In order to guarantee best functionality, comfort and safety, the use of FACS is recommended in
combination with spring-brake equipped semi-trailers only. FACS does not exonerate the driver from
ensuring the semi-trailer is correctly parked before coupling or uncoupling.In order to guarantee best functionality, comfort and safety, the use of FACS is recommended for towing
vehicles with height adjustable air-suspension at least on the rear axle.In the case of coupling systems that are not fully automatic, but utilize an automatic electro-pneumatic
interface, this interface shall comply with the requirements specified within this International Standard.
4.2 Tractor and semi‐trailerIn order to ensure interchangeability between tractor vehicles and semi-trailers, the requirements of
ISO 3842 and ISO 1726-1 or ISO 1726-2 shall be met for vehicles to be equipped with FACS.
4.3 Mechanical interface, Manual operationFifth wheels installed on FACS-equipped tractor vehicles shall comply with the requirements of
ISO 3842. Fifth wheel coupling pins (King Pins) installed on FACS-equipped semi-trailers shall comply
with the requirements of ISO 337. In the event of a failure of the remote control it shall be possible, in
an emergency, to open the coupling in at least one other way. If this requires the use of a tool then this
shall be included in the vehicle's tool kit. Any manual operation shall not lead to any damages or
malfunction of the system components.NOTE For fifth wheel versions with a throat angle other than 40° (e.g. 52°) optional versions would be
allowed under the condition that the alignment device (Figure 2, key 2 or Figure 1, key 2) would use a
corresponding angle. In this case the interchangeability will only be ensured within the individual version.
4.4 EPI module4.4.1 EPI plug modules and EPI socket modules in accordance with this Standard shall provide the
following electrical connections with 24 V nominal supply voltage:− 7 poles for the electrical connection of the braking systems and running gear (incl. 2 poles for the
CAN based communication compliant to ISO 11992-1 and −2);− 23 poles for the electrical connection of equipment other than braking systems and running gear
(incl. 2 poles for the CAN-based communication compliant to ISO 11992-1 and −3);---------------------- Page: 8 ----------------------
The dimensional characteristics and location of the EPI module shall be in accordance with the
specifications of Annex A. Number, location and functionality shall be in accordance with the
specifications of Annex B. Electrical contacts shall only be used as specified.CAUTION — Using the electrical contacts for non-specified purposes (including ground) may cause
damage to equipment. Any deviation from the contact allocation specified in Table 1 is not allowed.
However, depending on legislation and customer demand, only some of the 30 electrical contacts may
be required.4.4.2 EPI plug modules and EPI socket modules in accordance with this International Standard shall
provide connections for the following two pneumatic braking lines:− one control line;
− one supply line;
The dimensional characteristics of the pneumatic connections shall be in accordance with the
specifications of Annex A.4.5 Mating of the two EPI parts
The mating of the EPI plug module and the EPI socket module shall take place automatically during the
coupling process as illustrated in Annex A, Figure A.1.4.6 Guiding and alignment
4.6.1 General
The guiding and alignment of the EPI module shall be made by a rigid alignment pin in the middle plus
two outer pins, which are preferably “self-aligning” designed to provide low forces during EPI mating;
see Annex A, Figure A.5.The central alignment pin shall have the ability to align both EPI parts within a range ± 5 mm in both
horizontal and vertical directions. The two outer pins shall ensure the parallel orientation of both EPI
parts for connection alignment.The positional tolerance between the contact surface of the alignment device and the fifth wheel shall
be a maximum of ± 2 mm, according to Figure 1.Dimensions in millimetres
---------------------- Page: 9 ----------------------
Key
1 Fifth wheel
2 Alignment device (movable in length direction, shown in contact position, see Figure 2)
3 EPIcentral alignment socketFigure 1 — EPI female module positioning tolerance (displaced shown)
Dimensions in millimetres
Key
1 King pin
2 Alignment device (movable in length direction, shown in two positions)
3 EPI central alignment pin
Figure 2 — EPI male module positioning tolerance (displaced shown)
4.6.2 Installation requirements of EPI socket module
4.6.2.1 Translational degree of freedom in the longitudinal direction of alignment pin:
---------------------- Page: 10 ----------------------4.6.2.1.1 No actuator: Displaceable from 0 to a minimum of 30 mm [s2, as shown in Figure A.2 C)],
preloaded with a force between 250 N to 500 N (as both pneumatic lines are under pressure) when
uncoupled, achieved by means of either elastic elements or other stored energy. With the FACS coupled
the EPI socket module will be pushed forward by s1 = 15 mm [see Figure A.2 B)] which is the nominal
position. In the coupled position, a movement as described above shall be possible, without the EPI
modules being disconnected or damaged.4.6.2.1.2 With actuator: The actuator shall move the EPI socket by at least the range described in
4.6.2.1.1.4.6.2.2 Translational degree of freedom in the lateral direction: essentially fixed.
4.6.2.3 Translational degree of freedom in the vertical direction: essentially fixed.
4.6.2.4 Rotational degree of freedom around the longitudinal axis of EPI tractor alignment socket:
essentially fixed.4.6.2.5 Rotational degree of freedom around the lateral articulation axis: from horizontal to a
minimum of 12° [EPI module upwards, see Figure A.2 b)].4.6.2.6 Rotational degree of freedom around the vertical axis: essentially fixed.
4.6.3 Installation requirements of semi‐trailer‐mounted EPI module4.6.3.1 Translational degree of freedom in the longitudinal direction of the alignment pin: fixed.
4.6.3.2 Translational degree of freedom in the lateral direction: essentially fixed.
4.6.3.3 Translational degree of freedom in the vertical direction: essentially fixed.
4.6.3.4 Rotational degree of freedom around the longitudinal axis of the truck alignment pin: ± 2°.
4.6.3.5 Rotational degree of freedom around the lateral axis: ± 2°.4.6.3.6 Rotational degree of freedom around the vertical axis: ±100° around king pin axis, ± 2°
around vertical axis through EPI-Module.4.6.4 Perpendicular degree of freedom of contacts
Each electric male contact shall be floating and shall align to the datum position when EPI plug and
socket are engaged according to ISO 12098:2004, 4.1 and ISO 7638-1:2003, 4.1.Each pneumatic male contact shall be floating to allow a degree of freedom of a minimum of 0,5 mm
perpendicular to the main alignment pin axis and with a minimum of ± 0,5° axis deviation.
4.6.5 Pneumatic valves in EPI socket moduleBoth pneumatic sockets have to be airtight when disconnected. These sockets shall be opened by the
pneumatic plugs [see A.5 a)]. The sockets shall be fully open a minimum of 3 mm before EPI modules
are mated. To compensate tolerances, the sockets shall stay fully open a minimum of 3 mm after the EPI
modules are mated.---------------------- Page: 11 ----------------------
The minimum flow cross-section of the pneumatic socket when fully open shall not be less that the
internal diameter of the EPI pneumatic plug, which is strongly recommended to have a minimum inner
cross-section of 28 mm² (see NOTE below).NOTE Reductions in the internal diameter may increase the response time when tested in accordance with
the procedure defined in regulations like e.g. Annex 6 to ECE Regulation 13.4.7 Encapsulation and protection
4.7.1 General
In order to guarantee interchangeability, protection covers of the EPI modules shall be located in
defined positions having devices and activation points which are determined as follows.
4.7.1.1 Protection cover on the EPI socket moduleSee Annex A, Figures A.6 – A.8.
4.7.1.2 Protection cover on the EPI plug module
See Annex A, Figures A.9.
4.7.2 EPI plug module protection cover actuation
The protection cover on the EPI plug module:
− Shall open early enough to lift the EPI socket module during the coupling process;
− Shall try to close before the kingpin reaches the coupled position;− Shall not cause damage to any part while trying to close;
− Shall close completely in case there is no EPI socket module.
4.7.3 Gasket between plug and socket
In order to ensure a correct seal when connected, a gasket shall be installed between plug and socket on
the contact surface of the EPI socket module.See Annex A, Figure A.1.
4.8 Automation of landing legs
Automated landing legs shall be power driven without necessarily being able to lift the semi-trailer.
The following parameters shall be applied when using electrical operation:Nominal voltage: 24V;
Current limitation: 15A;
Polarity: contact L12 in Table B.1 is positive while running landing gear up;
Contact L13 in Table B.1 is positive while running landing gear down;
Operating time: minimum 20s, maximum 90s;
---------------------- Page: 12 ----------------------
As the landing legs reach the end position, the current shall be cut off on the truck side within 2 s as
long as 18 A are exceeded.4.9 ISO 11992 Cable length
Part 1 of ISO 11992 specifies the respective maximum lengths of the cables allocated to the towing
vehicle, trailer and interface connection. In the case of a FACS equipped towing vehicle or trailer the
length associated with the interface cable is not appropriate therefore the length 7m specified for this
interface may be allocated to the FACS elements of the towing vehicle and trailer as described in this
paragraph. Figure 3 below defines the electrical installation associated with data communications for
braking and is specified as follows:− Towing vehicle: The combined length of a + b shall be a maximum of 21 m;
− Semi-trailer: The combined length of c + d shall be a maximum of 19 m.
IMPORTANT — Using the above cable lengths ensures that the overall length of cable available to
connect from the tractors ABS/EBS ECU to the trailer ABS/EBS ECU as specified in Part 1 of ISO 11992
is not exceeded.NOTE For parameters a, b, c and d see Figure 3.
4.10 Mixed mode operation
For example provisions, see Annex C.
The design of this electrical circuit shall be configured in a way that a point- to-point connection is
ensured as required by ISO 11992.5 Tests and specific requirements
5.1 General
Tests and requirements for EPI modules in accordance with this Standard are specified in the following
clauses. The test sequence to be followed shall be as given in Table 1. The test sequence shall be carried
out in the order of the running numbers listed in Table 1 under the particular sample group. A test
sequence shall be continued only if the sample meets the applicable requirements.
Table 1 — Test sequenceItem Test title Sample group
A B C D E F
5.2 Visual examination 1, 5, 9 1, 11 1, 7, 12 1, 6 1, 7, 9 1, 8
5.3 Dimensional check 2
5.4 Connection and 3 2 2 2
5.5 Locking device 4, 8 3, 10 3, 10
5.6 Current carrying 3
5.7 Connection resistance 4, 7 4, 9 2, 5 6 2, 6
5.8 Current cycling 4
---------------------- Page: 13 ----------------------
5.9 Withstand voltage 5, 9 8 3, 7
5.10 Influence of water 8 11
5.11 Protection against dust 5
5.12 Endurance 4
5.13 Vibration 3 4
5.14 Shock resistance 6
5.15 Drop test 7 5
5.16 Temperature/humidity 6
5.17 Salt spray 5
5.18 Chemical resistance 6
5.19 Pneumatic connection 8
5.20 Protection cover test see 5.12
5.2 Visual examination
Testing and requirements shall be in compliance with ISO 4091:2003, 5.1.
5.3 Dimensional check
Testing and requirements shall be in compliance with ISO 4091:2003, 5.2.
5.4 Connection and disconnection
All load-bearing mechanical components shall be able to withstand a minimum force of 1 500 N in the
connecting direction.All load-bearing mechanical components shall be able to withstand a minimum force of 1 500 N in the
disconnecting direction.In case the connector is assisted by an actuator, the force which acts on the connector shall be between
250 N and 500 N.The peak force of the electrical female contact connecting with the corresponding electrical male
contact in MMC (Maximum Material Condition) [see A.5 d)] shall be less than 5 N.The peak force of the pneumatic female contact connecting with the corresponding pneumatic male
contact in MMC (Maximum Material Condition) [see A.5 b)] shall be less than 20 N, the sliding force
shall be less than 5N. These measurements shall be done without pneumatic pressure.
5.5 Locking device operation5.5.1 Application
The following applies to connectors not equipped with a distinct locking device, but secured by means
of the interlock between the fifth wheel coupling and the king pin.5.5.2 Requirements
In order to compensate for play and tolerances, the sum of the forces acting to hold the plug and socket
together shall not be less than the sum of the maximum forces defined in 5.4 throughout the connector's
entire range of motion and, if forces are created by air pressure, entire ranges of pressure.
---------------------- Page: 14 ----------------------Pressure ranges in operation are:
− supply line from 6 bar to 12 bar;
− control line from 0 bar to 12 bar.
5.6 Current carrying capacity
Testing and requirements shall be in compliance with ISO 4091:2003, 5.8.
5.7 Connection resistance (voltage drop), cable capacitance and pneumatics
Testing and requirements shall be in compliance with ISO 4091:2003, 5.9.
The total cable capacitance of the data lines (b + c) 7 m shall be a maximum of 350 pF, corresponding to
an average capacitance of 50 pF/m (in compliance with ISO 4141-1:2005, 6.3), for the additional FACS
harness.NOTE The example in Figure 4 for the pneumatic tubing is provided to illustrate the complete system
configuration.Key
1 ISO 11992-2 or ISO 11992-3 node in tractor, e.g. ECU ABS/EBS a Cable harness from 1 to 2
or databus device acc. ISO 120984 EPI socket module b Cable harness from 3 to 4
8 Semi-trailer-sided EPI c Cable harness from 8 to 6
9 ISO 11992-2 or ISO 11992-3 node in semi-trailer, e.g. ECU d Cable harness from 7 to 9
ABS/EBS or databus device acc. ISO 12098Figure 3 — Example of an electrical wiring diagram of a tractor and semi‐trailer, both equipped
with FACS and for mixed mode operationNOTE Connectors 2, 3, 6 and 7 enable either mixed mode or emergency operations.
---------------------- Page: 15 ----------------------
Figure 3a — Example of electrical wiring diagram for a tractor and a semi‐trailer, with FACS only
Key1 Semi-trailer control valve mounted on tractor
2 pneumatic distributor
3 pneumatic connector
4 Tractor-sided EPI
5 pneumatic socket
6 pneumatic distribution valve
7 Semi-trailer-sided EPI
8 Semi-trailer regulating valve(s)
Figur
...
INTERNATIONAL ISO
STANDARD 13044-2
Second edition
Road vehicles — Fully automatic
coupling systems 24 V (FACS)
for heavy commercial vehicle
combinations —
Part 2:
Electrical and pneumatic interface for
50 mm fifth wheel couplings
Véhicules routiers — Dispositifs d'attelage entièrement automatiques
(FACS) à 24 V pour ensembles routiers lourds —
Partie 2: Interface électrique et pneumatique pour sellettes d'attelage
de 50 mm
PROOF/ÉPREUVE
Reference number
ISO 13044-2:2020(E)
ISO 2020
---------------------- Page: 1 ----------------------
ISO 13044-2:2020(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2020
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii PROOF/ÉPREUVE © ISO 2020 – All rights reserved
---------------------- Page: 2 ----------------------
ISO 13044-2:2020(E)
Contents Page
Foreword ........................................................................................................................................................................................................................................iv
Introduction ..................................................................................................................................................................................................................................v
1 Scope ................................................................................................................................................................................................................................. 1
2 Normative references ...................................................................................................................................................................................... 1
3 Terms and definitions ..................................................................................................................................................................................... 2
4 Requirements .......................................................................................................................................................................................................... 2
4.1 General ........................................................................................................................................................................................................... 2
4.2 Tractor and semi-trailer .................................................................................................................................................................. 3
4.3 Mechanical interface, Manual operation ........................................................................................................................... 3
4.4 EPI module ................................................................................................................................................................................................. 3
4.5 Mating of the two EPI parts.......................................................................................................................................................... 3
4.6 Guiding and alignment ..................................................................................................................................................................... 4
4.6.1 General...................................................................................................................................................................................... 4
4.6.2 Installation requirements of EPI socket module .................................................................................. 5
4.6.3 Installation requirements of semi-trailer-mounted EPI module ........................................... 5
4.6.4 Perpendicular degree of freedom of contacts ......................................................................................... 6
4.6.5 Pneumatic valves in EPI socket module ....................................................................................................... 6
4.7 Encapsulation and protection .................................................................................................................................................... 6
4.7.1 General...................................................................................................................................................................................... 6
4.7.2 EPI plug module protection cover actuation ........................................................................................... 6
4.7.3 Gasket between plug and socket ........................................................................................................................ 7
4.8 Automation of landing legs ........................................................................................................................................................... 7
4.9 ISO 11992 cable length .................................................................................................................................................................... 7
4.10 Mixed mode operation ..................................................................................................................................................................... 7
5 Tests and specific requirements .......................................................................................................................................................... 7
5.1 General ........................................................................................................................................................................................................... 7
5.2 Visual examination .............................................................................................................................................................................. 8
5.3 Dimensional check ............................................................................................................................................................................... 8
5.4 Connection and disconnection .................................................................................................................................................. 8
5.5 Locking device operation ............................................................................................................................................................... 9
5.5.1 Application ............................................................................................................................................................................ 9
5.5.2 Requirements ..................................................................................................................................................................... 9
5.6 Current carrying capacity .............................................................................................................................................................. 9
5.7 Connection resistance (voltage drop), cable capacitance and pneumatics ........................................ 9
5.8 Current cycling .....................................................................................................................................................................................11
5.9 Withstand voltage .............................................................................................................................................................................12
5.10 Influence of water ..............................................................................................................................................................................12
5.11 Protection against dust .................................................................................................................................................................12
5.12 Endurance ................................................................................................................................................................................................12
5.13 Vibration ....................................................................................................................................................................................................12
5.14 Shock resistance .................................................................................................................................................................................12
5.15 Drop test ....................................................................................................................................................................................................13
5.16 Temperature/humidity cycling ..............................................................................................................................................13
5.17 Salt spray ...................................................................................................................................................................................................13
5.18 Chemical resistance .........................................................................................................................................................................13
5.19 Leakage test of pneumatic connections .........................................................................................................................13
5.20 Functional test of protection covers ..................................................................................................................................13
Annex A (normative) EPI module — Dimensional characteristics ....................................................................................14
Annex B (normative) EPI module — Contact allocation ................................................................................................................23
Annex C (informative) Mixed mode operation ........................................................................................................................................25
Bibliography .............................................................................................................................................................................................................................29
© ISO 2020 – All rights reserved PROOF/ÉPREUVE iii---------------------- Page: 3 ----------------------
ISO 13044-2:2020(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso .org/
iso/ foreword .html.This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 40,
Specific aspects for light and heavy commercial vehicles, busses and trailers.This second edition cancels and replaces the first edition (ISO 13044-2:2013), which has been
technically revised. The main changes compared to the previous edition are as follows:
— changes to the normative references.A list of all the parts in the ISO 13044 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.iv PROOF/ÉPREUVE © ISO 2020 – All rights reserved
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ISO 13044-2:2020(E)
Introduction
This document specifies the integrated electrical and pneumatic connections of an automated fifth
wheel coupling system for articulated vehicles and related components.Fully automated coupling systems improve safety for the driver and for the vehicle combinations. They
also improve the work conditions for the driver and reduce cost for the end user.
a) Higher safety standard is achieved for example by:— a reduction of operational accidents,
— less injured drivers because there is no need for drivers to stay in the dangerous zone between
the towing and the towed vehicle while uncoupling.b) Higher comfort level is achieved for example by:
— elimination of necessity to access the coupling, landing gears and supply lines,
— reduction of physical demands when operating the coupling and the landing gears or when
climbing on or descending from chassis to manually connect or disconnect the supply lines.
c) Cost reduction for end user is achieved for example by:— less repair and maintenance of cables and pipes,
— less inactive periods for the vehicle combination due to less damage and repair,
— new components create space for future extensions and potentials.© ISO 2020 – All rights reserved PROOF/ÉPREUVE v
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INTERNATIONAL STANDARD ISO 13044-2:2020(E)
Road vehicles — Fully automatic coupling systems 24 V
(FACS) for heavy commercial vehicle combinations —
Part 2:
Electrical and pneumatic interface for 50 mm fifth wheel
couplings
1 Scope
This document specifies the mechanical, electrical/electronic and pneumatic characteristics of a fully
automated fifth wheel coupling system to ensure interchangeability between a towing vehicle and
a coupled semi-trailer(s) with 24 V nominal supply voltage. The two vehicles together constitute an
articulated vehicle or are part of a vehicle combination.This document also supports the step-by-step introduction of fully automated fifth wheel coupling
systems in the market. It specifies features necessary for mixed mode operation, i.e. the combination
of a fully automated coupling system (FACS) equipped towing vehicle with a conventional semi-trailer,
and vice versa, the combination of a conventional towing vehicle with a FACS-equipped semi-trailer.
2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 337, Road vehicles — 50 semi-trailer fifth wheel coupling pin — Basic and mounting/interchangeability
dimensionsISO 1726-1, Road vehicles — Mechanical coupling between tractors and semi-trailers — Part 1:
Interchangeability between tractors and semi-trailers for general cargoISO 1726-2, Road vehicles — Mechanical couplings between tractors and semi-trailers — Part 2:
Interchangeability between low-coupling tractors and high-volume semi-trailersISO 3842, Road vehicles — Fifth wheels — Interchangeability
ISO 6150:2018, Pneumatic fluid power — Cylindrical quick-action couplings for maximum working
pressures of 1 MPa, 1,6 MPa, and 2,5 MPa (10 bar, 16 bar and 25 bar) — Plug connecting dimensions,
specifications, application guidelines and testingISO 7638-1:2018, Road vehicles — Connectors for the electrical connection of towing and towed vehicles —
Part 1: Connectors for braking systems and running gear of vehicles with 24 V nominal supply voltage
ISO 11992 (all parts), Road vehicles — Interchange of digital information on electrical connections between
towing and towed vehiclesISO 12098:2020, Road vehicles — Connectors for the electrical connection of towing and towed vehicles —
15-pole connector for vehicles with 24 V nominal supply voltageISO 13044-1, Road vehicles — 24 V fully automatic coupling systems (FACS) for heavy commercial vehicle
combinations — Part 1: General requirements and definitionsISO 16750-3:2012, Road vehicles — Environmental conditions and testing for electrical and electronic
equipment — Part 3: Mechanical loads© ISO 2020 – All rights reserved PROOF/ÉPREUVE 1
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ISO 13044-2:2020(E)
ISO 16750-5, Road vehicles — Environmental conditions and testing for electrical and electronic
equipment — Part 5: Chemical loads3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 13044-1 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp— IEC Electropedia: available at http:// www .electropedia .org/
3.1
fully automated coupling system
FACS
coupling and uncoupling system where all operations, i.e. mechanical, electrical, pneumatic and
applicable auxiliary functions, are performed automatically, enabling the coupling and uncoupling
process to be completed without direct manual intervention[SOURCE: ISO 13044-1:2012, 3.3.1.3]
3.2
electrical/electronic-pneumatic interface module
EPI module
component, combining all electrical/electronic and pneumatic connections in one mating unit,
consisting of two complementary parts, the EPI plug module (3.2.1) and the EPI socket module (3.2.2)
3.2.1EPI plug module
part of the EPI module (3.2) containing the electric male contacts, pneumatic male connections and the
alignment pins, it is permanently attached to the king pin side mounted on the semi-trailer (3.2.3)
3.2.2EPI socket module
part of the EPI module (3.2) containing the electric female contacts, pneumatic female connections and the
alignment sockets, it is permanently attached to the fifth wheel which is mounted to the tractor vehicle
3.2.3semi-trailer
towed vehicle which is designed to be coupled to either a towing vehicle or to a dolly, and to impose a
substantial vertical load either on the towing vehicle or on the dolly3.2.4
alignment device
device placed on the trailer-side, which makes contact to the fifth wheel throat during the coupling
process and centres the EPI plug relative to the EPI socket4 Requirements
4.1 General
In order to guarantee the best functionality, comfort and safety, the use of FACS is recommended in
combination with spring-brake equipped semi-trailers only. FACS does not exonerate the driver from
ensuring the semi-trailer is correctly parked before coupling or uncoupling.In order to guarantee best functionality, comfort and safety, the use of FACS is recommended for towing
vehicles with height adjustable air-suspension at least on the rear axle.2 PROOF/ÉPREUVE © ISO 2020 – All rights reserved
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ISO 13044-2:2020(E)
In the case of coupling systems that are not fully automatic, but utilize an automatic electro-pneumatic
interface, this interface shall conform with the requirements specified within this document.
4.2 Tractor and semi-trailerIn order to ensure interchangeability between tractor vehicles and semi-trailers, the requirements of
ISO 3842 and ISO 1726-1 or ISO 1726-2 shall be met for vehicles to be equipped with FACS.
4.3 Mechanical interface, Manual operationFifth wheels installed on FACS-equipped tractor vehicles shall conform with the requirements of
ISO 3842. Fifth wheel coupling pins (king pins) installed on FACS-equipped semi-trailers shall conform
with the requirements of ISO 337. In the event of a failure of the remote control it shall be possible,
in an emergency, to open the coupling in at least one other way. If this requires the use of a tool, then
this shall be included in the vehicle's tool kit. Any manual operation shall not lead to any damages or
malfunction of the system components.NOTE For fifth wheel versions with a throat angle other than 40° (e.g. 52°) optional versions can be allowed
under the condition that the alignment device (Figure 2, key 2 or Figure 1, key 2) uses a corresponding angle. In
this case the interchangeability will only be ensured within the individual version.
4.4 EPI module4.4.1 EPI plug modules and EPI socket modules in accordance with this document shall provide the
following electrical connections with 24 V nominal supply voltage:— 7 poles for the electrical connection of the braking systems and running gear (incl. 2 poles for the
CAN based communication conformant to ISO 11992-1 and ISO 11992−2);— 23 poles for the electrical connection of equipment other than braking systems and running gear
(incl. 2 poles for the CAN-based communication conformant to ISO 11992-1 and ISO 11992−3).
The dimensional characteristics and location of the EPI module shall be in accordance with the
specifications of Annex A. Number, location and functionality shall be in accordance with the
specifications of Annex B. Electrical contacts shall only be used as specified.CAUTION — Using the electrical contacts for non-specified purposes (including ground) may
cause damage to equipment. Any deviation from the contact allocation specified in Table 1 is not
allowed. However, depending on legislation and customer demand, only some of the 30 electrical
contacts may be required.4.4.2 EPI plug modules and EPI socket modules in accordance with this document shall provide
connections for the following two pneumatic braking lines:— one control line;
— one supply line.
The dimensional characteristics of the pneumatic connections shall be in accordance with the
specifications of Annex A.4.5 Mating of the two EPI parts
The mating of the EPI plug module and the EPI socket module shall take place automatically during the
coupling process as illustrated in Figure A.1.© ISO 2020 – All rights reserved PROOF/ÉPREUVE 3
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ISO 13044-2:2020(E)
4.6 Guiding and alignment
4.6.1 General
The guiding and alignment of the EPI module shall be made by a rigid alignment pin in the middle plus
two outer pins, which are preferably “self-aligning” designed to provide low forces during EPI mating;
see Figure A.5.The central alignment pin shall have the ability to align both EPI parts within a range ± 5 mm in both
horizontal and vertical directions. The two outer pins shall ensure the parallel orientation of both EPI
parts for connection alignment.The positional tolerance between the contact surface of the alignment device and the fifth wheel shall
be a maximum of ±2 mm, according to Figure 1.Dimensions in millimetres
Key
1 fifth wheel
2 alignment device (movable in length direction, shown in contact position, see Figure 2)
3 EPI central alignment socketFigure 1 — EPI female module positioning tolerance (displaced shown)
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ISO 13044-2:2020(E)
Dimensions in millimetres
Key
1 king pin
2 alignment device (movable in length direction, shown in two positions)
3 EPI central alignment pin
Figure 2 — EPI male module positioning tolerance (displaced shown)
4.6.2 Installation requirements of EPI socket module
4.6.2.1 Translational degree of freedom in the longitudinal direction of alignment pin:
4.6.2.1.1 No actuator: Displaceable from 0 mm to a minimum of 30 mm [S , as shown in Figure A.2
c)], preloaded with a force between 250 N to 500 N (as both pneumatic lines are under pressure) when
uncoupled, achieved by means of either elastic elements or other stored energy. With the FACS coupled
the EPI socket module will be pushed forward by S = 15 mm [see Figure A.2 b)] which is the nominal
position. In the coupled position, a movement as described above shall be possible, without the EPI
modules being disconnected or damaged.4.6.2.1.2 With actuator: The actuator shall move the EPI socket by at least the range described in
4.6.2.1.1.4.6.2.2 Translational degree of freedom in the lateral direction: essentially fixed.
4.6.2.3 Translational degree of freedom in the vertical direction: essentially fixed.
4.6.2.4 Rotational degree of freedom around the longitudinal axis of EPI tractor alignment socket:
essentially fixed.4.6.2.5 Rotational degree of freedom around the lateral articulation axis: from horizontal to a minimum
of 12° [EPI module upwards, see Figure A.2 b)].4.6.2.6 Rotational degree of freedom around the vertical axis: essentially fixed.
4.6.3 Installation requirements of semi-trailer-mounted EPI module4.6.3.1 Translational degree of freedom in the longitudinal direction of the alignment pin: fixed.
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ISO 13044-2:2020(E)
4.6.3.2 Translational degree of freedom in the lateral direction: essentially fixed.
4.6.3.3 Translational degree of freedom in the vertical direction: essentially fixed.
4.6.3.4 Rotational degree of freedom around the longitudinal axis of the truck alignment pin: ±2°.
4.6.3.5 Rotational degree of freedom around the lateral axis: ±2°.4.6.3.6 Rotational degree of freedom around the vertical axis: ±100° around king pin axis, ±2° around
vertical axis through EPI module.4.6.4 Perpendicular degree of freedom of contacts
Each electric male contact shall be floating and shall align to the datum position when an EPI plug and
socket are engaged according to ISO 12098:2020, 4.1 and ISO 7638-1:2018, 4.1.Each pneumatic male contact shall be floating to allow a degree of freedom of a minimum of 0,5 mm
perpendicular to the main alignment pin axis and with a minimum of ±0,5° axis deviation.
4.6.5 Pneumatic valves in EPI socket moduleBoth pneumatic sockets shall be airtight when disconnected. These sockets shall be opened by the
pneumatic plugs [see A.5 a)]. The sockets shall be fully open a minimum of 3 mm before EPI modules
are mated. To compensate tolerances, the sockets shall stay fully open a minimum of 3 mm after the EPI
modules are mated.The minimum flow cross-section of the pneumatic socket when fully open shall not be less that the
internal diameter of the EPI pneumatic plug, which is strongly recommended to have a minimum inner
cross-section of 28 mm (see NOTE below).NOTE Reductions in the internal diameter can increase the response time when tested in accordance with
the procedure defined in regulations like, e.g. Annex 6 to ECE Regulation 13.4.7 Encapsulation and protection
4.7.1 General
In order to guarantee interchangeability, protection covers of the EPI modules shall be in defined
positions having devices and activation points which are determined as follows.4.7.1.1 Protection cover on the EPI socket module
See Figures A.6 to A.8.
4.7.1.2 Protection cover on the EPI plug module
See Figure A.9.
4.7.2 EPI plug module protection cover actuation
The protection cover on the EPI plug module:
— shall open early enough to lift the EPI socket module during the coupling process;
— shall try to close before the king pin reaches the coupled position;— shall not cause damage to any part while trying to close;
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ISO 13044-2:2020(E)
— shall close completely in case there is no EPI socket module.
4.7.3 Gasket between plug and socket
In order to ensure a correct seal when connected, a gasket shall be installed between plug and socket
on the contact surface of the EPI socket module.See Figure A.1.
4.8 Automation of landing legs
Automated landing legs shall be power driven without necessarily being able to lift the semi-trailer.
The following parameters shall be applied when using electrical operation:Nominal voltage: 24V;
Current limitation: 15A;
Polarity: contact L12 in Table B.1 is positive while running landing gear up;
Contact L13 in Table B.1 is positive while running landing gear down;
Operating time: minimum 20 s, maximum 90 s;
As the landing legs reach the end position, the current shall be cut off on the truck side within 2 s as
lon...
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