Technical product documentation (TPD) — General requirements of digital mock-up for mechanical products

ISO 17599:2015 specifies the requirements for the classification, composition, modelling, review, application, and management of digital mock-up. This International Standard for mechanical products is applicable to the building, management, review, and application of digital mock-up.

Documentation technique de produits (TPD) — Exigences générales de maquettage numérique pour les produits mécaniques

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INTERNATIONAL ISO
STANDARD 17599
First edition
2015-01-15
Technical product documentation
(TPD) — General requirements
of digital mock-up for mechanical
products
Documentation technique de produits (TPD) — Exigences générales
de Digital mock-up pour les produits mécaniques
Reference number
ISO 17599:2015(E)
©
ISO 2015

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ISO 17599:2015(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2015
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2015 – All rights reserved

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ISO 17599:2015(E)

Contents Page
Foreword .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Abbreviations. 3
5 Classification of digital mock-up . 3
5.1 Development stage . 3
5.2 Purposes . 3
5.3 Data format . 3
6 Composition of digital mock-up . 4
6.1 Geometric information . 4
6.2 Constraint information . 4
6.3 Engineering attributes . 4
7 Requirements of a digital mock-up model . 4
7.1 General principles . 4
7.2 Relationship between all kinds of digital mock-up . 4
7.3 Requirements of complete digital mock-up . 5
7.4 Requirements of sub-system digital mock-up . 5
7.5 Requirements of scheme digital mock-up . 5
7.6 Requirements of detailed digital mock-up . 5
7.7 Requirements of manufacturing digital mock-up . 6
7.8 Requirements of geometry digital mock-up . 6
7.9 Requirements of function digital mock-up . 6
7.10 Requirements of performance digital mock-up . 6
7.11 Requirements of special-purpose digital mock-up . 7
7.12 Requirements of retrofit digital mock-up . 7
8 Requirements of DMU building . 7
8.1 General requirements . 7
8.1.1 General principles . 7
8.1.2 Fundamental requirements . 7
8.1.3 Identification of parts or components . 8
8.1.4 Definition and use of coordinate system . 8
8.1.5 Colouring and texture rendering requirements . 8
8.1.6 Model state . 8
8.2 Detailed requirements of model building . 8
8.2.1 Modelling of parts . 8
8.2.2 Assembly modelling . 9
8.2.3 Simulation modelling .12
9 Simplification and lightweight models of digital mock-up .13
9.1 Application .13
9.2 General requirements .13
10 Requirements of management .13
10.1 General requirements .13
10.2 Management of the whole DMU life cycle .14
10.2.1 General principles .14
10.2.2 Management of design stage .14
10.2.3 Management of manufacture stage.15
10.2.4 Management of marketing and aftermarket stages .15
10.3 Requirements of data management .15
10.4 Configuration management .16
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ISO 17599:2015(E)

11 Requirements of review .16
11.1 Purposes and aims of review .16
11.2 Foundations of reviewing .16
11.3 Materials of review .17
11.4 Contents to be reviewed .17
11.4.1 Review of scheme digital mock-up .19
11.4.2 Review of detailed digital mock-up .19
11.4.3 Review of manufacturing digital mock-up.20
11.5 Body of reviewers .20
11.6 Process of review .20
11.7 Summary of review .21
11.7.1 Report of review .21
11.7.2 Conclusion of review .21
11.8 Recheck after review.21
12 Application requirements.21
12.1 General requirements .21
12.2 Detailed requirements .21
12.2.1 Design stage .21
12.2.2 Manufacture stage .23
12.2.3 Marketing stage .24
12.2.4 Aftermarket stage .24
Bibliography .25
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ISO 17599:2015(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any
patent rights identified during the development of the document will be in the Introduction and/or on
the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity
assessment, as well as information about ISO’s adherence to the WTO principles in the Technical Barriers
to Trade (TBT), see the following URL: Foreword — Supplementary information.
The committee responsible for this document is ISO/TC 10, Technical product documentation,
Subcommittee SC 6, Mechanical engineering documentation.
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INTERNATIONAL STANDARD ISO 17599:2015(E)
Technical product documentation (TPD) — General
requirements of digital mock-up for mechanical products
1 Scope
This International Standard specifies the requirements for the classification, composition, modelling,
review, application, and management of digital mock-up.
This International Standard for mechanical products is applicable to the building, management, review,
and application of digital mock-up.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 10007:2003, Quality management systems — Guidelines for configuration management
ISO 11442, Technical product documentation — Document management
ISO 16792:2006, Technical product documentation — Digital product definition data practices
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
digital mock-up (DMU)
digital specification given to a complete mechanical product or sub-system with an independent function,
not only of the geometric properties, but also of its function and/or performance in a particular field
Note 1 to entry: The digital mock-up of the product is built at a design stage and is applicable to the whole life
cycle of the product, including design, manufacture, marketing, and aftermarket. The digital mock-up could
realize interference check, motion analysis, simulation of performance and manufacturing, technical training,
advertising, maintenance planning, etc.
3.2
complete digital mock-up
digital specification given to all the information of a complete mechanical product or its systems
Note 1 to entry: The complete description pertains to mechanical components, system devices, function
components, accessories, etc.
3.3
sub-system digital mock-up
digital specification of all the information of sub-systems based on the different functional divisions of
mechanical products
EXAMPLE DMU of power, transmission, and control systems
3.4
scheme digital mock-up
part of the complete DMU, which includes the digital specification of product plan design
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3.5
detailed digital mock-up
part of the complete DMU, which includes the digital specification of elaborate product design
3.6
manufacturing digital mock-up
part of the complete DMU, which includes the digital specification of product machining and assembling
3.7
geometry digital mock-up
subset of the complete DMU, providing digital information specification, geometrically emphasized,
extracted from officially released DMU
3.8
function digital mock-up
subset of the complete DMU, providing a digital information specification, functionally emphasized,
extracted from officially released DMU
3.9
performance digital mock-up
subset of the complete DMU, providing a digital information specification, based on performance,
extracted from officially released DMU
3.10
special-purpose digital mock-up
description extracted or simplified from a complete product model of a digital mock-up for special
purposes, such as simulation, technical training, and marketing
3.11
retrofit digital mock-up
DMU of a new product, built on the basis of an existing one
3.12
simplification
method which allows some features built without modelling or some parts (or components) without
assembling during the modelling process
Note 1 to entry: Through simplification, the geometric detailed representation can be simplified and the model
loading efficiency can be improved provided that the simplification does not incur ambiguous understanding or
bring about inconvenience to the use of a model.
3.13
lightweight
method to extract patches from the product geometry model
Note 1 to entry: It reduces resource expenditure in model loading, and it is suitable for large assembly, assembly
simulation, advertising, technical training, etc.
3.14
annotation
dimension(s), tolerance(s), note(s), text, or symbol(s) visible without any manual or external manipulation
[SOURCE: ISO 16792:2006, 3.1]
3.15
configuration
interrelated functional and physical characteristics of a product defined in product configuration information
[SOURCE: ISO 10007:2003, 3.3]
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3.16
product configuration information
requirements for product design, realization, verification, operation, and support
[SOURCE: ISO 10007:2003, 3.9]
3.17
configuration management
coordinated activities to direct and control configuration
[SOURCE: ISO 10007:2003, 3.6]
4 Abbreviations
BOM bill of materials
CAD computer-aided design
CAE computer-aided engineering
CAM computer-aided manufacturing
CAPP computer-aided process planning
DMU digital mock-up
EBOM engineering bill of materials
FMEA failure mode and effects analysis
MBOM manufacturing bill of materials
PBOM process bill of materials
PDM product data management
QC quality control
TED theoretically exact dimension
5 Classification of digital mock-up
5.1 Development stage
According to the development or life cycle stage, digital mock-up is generally divided into scheme digital
mock-up, detailed digital mock-up, manufacturing digital mock-up, etc.
5.2 Purposes
Digital mock-up can be established according to various special purposes, such as simulation, manufacture,
technical training, marketing, and advertising. This classification is done in line with purposes.
5.3 Data format
Digital mock-up can be classified according to the software type or data format.
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6 Composition of digital mock-up
6.1 Geometric information
The geometric information of DMU includes point, line, surface, body, and other relevant geometric
information.
6.2 Constraint information
The constraint information of DMU includes the constraints between parts or components and between
the internal and/or external reference information of DMU.
6.3 Engineering attributes
The engineering attributes of DMU include BOM, material properties, boundary conditions, loads, failure
criteria, lifetime performance, rigidity, strength, reliability, maintainability, safety, and other information.
7 Requirements of a digital mock-up model
7.1 General principles
Digital mock-up is the digital specification produced on a computer of a physical prototype, while the
physical prototype is the materialized object of digital mock-up. The digital mock-up model shall
a) reflect the geometric attributes, functional characteristics, and performance properties of the
physical prototype,
b) provide information representation required in the whole life cycle of a product with stability and
completeness,
c) truly reflect the content of product characteristics where its forms may be various, and
d) be derivative, which can generate corresponding models depending on the different purposes.
7.2 Relationship between all kinds of digital mock-up
For relationships between all kinds of digital mock-up, see Figure 1.
Figure 1 — Relationship between all types of digital mock-up
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7.3 Requirements of complete digital mock-up
A complete digital mock-up shall be formed after the general assembly of each sub-system with each
function modular included. It is a collective body involving information of a complete product in each
field. It is also a system description of a product object in the computer. The complete DMU shall include,
but not be limited to,
a) information which shall completely reflect product structure, layout, and position of each sub-
system on the digital mock-up,
b) information which shall reflect the compatibility and maintainability on structure and system
between a complete product and its sub-system,
c) information which shall reflect the working principles and the performance characteristics of one
or each field concerned, and
d) complete information necessary for manufacturing, when the digital mock-up is transformed to
physical prototype.
7.4 Requirements of sub-system digital mock-up
The sub-system digital mock-up is a description of the sub-system with a given function. It shall include,
but not be limited to,
a) information which shall completely show the distribution and location of geometry, structure,
and components,
b) information which shall reflect the working principles and performance characteristics in a
certain field, and
c) information which shall contain complete manufacturing information to transform sub-system
digital mock-up into a physical prototype.
7.5 Requirements of scheme digital mock-up
The scheme digital mock-up is formed at the scheme design stage. The definition and result of the scheme
digital mock-up shall include, but not be limited to,
a) describing primary overall indicators of products and defining the primary product structural
composition,
b) describing the product outline and carrying out industrial design evaluation,
c) establishment of basic parameters for each sub-system and enveloping space,
d) initial selection of standardized, purchased, finished parts, and equipment,
e) optimization of the scheme parameters and mechanism test models, and
f) carrying out overall layout design and scheme digital mock-up.
7.6 Requirements of detailed digital mock-up
Detailed digital mock-up is formed at the detailed design stage. The definition and result of the detailed
digital mock-up shall include, but not be limited to,
a) carrying out the overall design of system and mechanism, primary simulation and optimization of
system through CAE calculation, and getting a detailed design scheme,
b) carrying out calculations of detailed mass, performance, and load of the product and generally
evaluating system reliability, maintainability, etc.,
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c) carrying out the detailed assembly hierarchy division, space split, connection method, and interface
definition of each sub-system and component model, and the calculation of envelope space of
moving parts,
d) carrying out detailed product analysis,
e) verifying the parameters of overall design, including product function and performance, and
modifying and optimizing partially if necessary, and
f) producing the assembly diagrams and engineering drawings of components and parts.
7.7 Requirements of manufacturing digital mock-up
Manufacturing digital mock-up is formed at the technological design stage. The definition and result of
the manufacturing digital mock-up shall include, but not be limited to,
a) design of tools, clamps, and gauges,
b) simulation of the technological process of the product, including virtual machining, assembly,
workshop (factory), etc., and
c) technological documents generation.
7.8 Requirements of geometry digital mock-up
The geometry digital mock-up of mechanical products shall include, but not be limited to,
a) information which can reflect each sub-system position in the digital mock-up,
b) information which can find the shape, dimension information, and geometric constraints of parts
and components, and
c) product coordination, assembly, and fitting relations.
7.9 Requirements of function digital mock-up
Function digital mock-up of mechanical products shall include the following information, but not be
limited to,
a) product working principles,
b) product hierarchical tree,
c) composition of parts and components, their state, and manual instructions,
d) coordinative harmony in the mechanical and function between sub-systems, and
e) information of product operation and maintenance.
7.10 Requirements of performance digital mock-up
Performance digital mock-up of mechanical products shall include the following information, but not
be limited to,
a) performance indicators of product,
b) working characteristics of input and output,
c) sub-system indicators and performance coupling relations between sub-systems,
d) the safety factor and the stress and strain for the critical and important parts, and
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e) lifetime performance and its reliability indicator.
7.11 Requirements of special-purpose digital mock-up
Special-purpose DMU shall be derived from the complete DMU and is subordinate to the complete DMU.
It shall meet the following requirements:
a) When any change happens to the complete DMU, the derivative special-purpose digital mock-up
shall also change correspondingly.
b) Any model information lost as a result of the derivation process from the complete DMU model shall
not affect the use of the special-purpose DMU.
7.12 Requirements of retrofit digital mock-up
Retrofit digital mock-up shall meet the following requirements:
a) When retrofitting a new product, its complete digital mock-up shall be established.
b) As to partial modification, if the original product does not own the DMU model, the sub-system
digital mock-up
...

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