SIST EN 16228-3:2014
(Main)Drilling and foundation equipment - Safety - Part 3: Horizontal directional drilling equipment (HDD)
Drilling and foundation equipment - Safety - Part 3: Horizontal directional drilling equipment (HDD)
EN 16228-3, together with part 1, deals with all significant hazards for horizontal directional drilling equipment (HDD) when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer associated with the whole life time of the machine (see Clause 4). The requirements of this part are complementary to the common requirements formulated in EN 16228-1:2014.
Geräte für Bohr- und Gründungsarbeiten - Sicherheit - Teil 3: Geräte für das Gerichtete Horizontalbohrverfahren (HDD)
Diese Europäische Norm behandelt zusammen mit Teil 1 alle signifikanten Gefährdungen für Geräte für das gerichtete Horizontalbohrverfahren (HDD, en: horizontal directional drilling), wenn sie bestimmungsgemäß und unter den Bedingungen der Fehlanwendung, die vernünftigerweise vom Hersteller vorhersehbar sind und mit der gesamten Lebensdauer der Maschine in Verbindung stehen, verwendet werden (siehe Abschnitt 4).
Die Anforderungen in diesem Teil gelten zusätzlich zu den in EN 16228-1:2014 gestellten Anforderungen.
Das vorliegende Dokument wiederholt nicht die Anforderungen von EN 16228-1, sondern ergänzt oder ersetzt die Anforderungen für die Anwendung von Geräten für das gerichtete Horizontalbohrverfahren.
Eine Maschine wird als Gerät für das gerichtete Horizontalbohrverfahren betrachtet, wenn es dafür ausgelegt ist, in einem flachen Bogen für die Installation von Rohren, Kanälen und Kabeln zu bohren, und üblicherweise einen Bohrstrang-Eintrittswinkel von weniger als 45° relativ zur Arbeitsoberfläche auf dem Erdboden hat.
Machines de forage et de fondation - Sécurité - Partie 3: Appareils de forage dirigé (HDD)
Le présent document spécifie les prescriptions de sécurité particulières relatives aux appareils de forage
dirigé, lorsqu'ils sont utilisés normalement et dans les conditions prévues par le fabricant.
Les prescriptions figurant dans la présente partie viennent en complément des prescriptions communes
spécifiées dans le prEN 16228-1.
Le présent document ne répète pas les prescriptions du prEN 16228-1, mais ajoute ou remplace les
prescriptions applicables aux appareils de forage dirigé.
Le présent document spécifie les mesures techniques appropriées pour éliminer ou réduire les risques dus
aux phénomènes dangereux, situations et événements dangereux significatifs survenant lors de la mise en
service, du fonctionnement et de la maintenance des appareils de forage dirigé.
Oprema za vrtanje in temeljenje - Varnost - 3. del: Oprema za vodoravno usmerjeno vrtanje (HDD)
Standard EN 16228-3 skupaj s 1. delom obravnava vsa večja tveganja za opremo za vodoravno usmerjeno vrtanje (HDD), če se uporablja, kot je bilo predvideno, in pod pogoji nepravilne uporabe, ki jih je razumno predvidel proizvajalec, v zvezi s celotno življenjsko dobo opreme (glej točko 4). Zahteve iz tega dela dopolnjujejo splošne zahteve iz standarda EN 16228-1:2014.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Oprema za vrtanje in temeljenje - Varnost - 3. del: Oprema za vodoravno usmerjeno vrtanje (HDD)Geräte für Bohr- und Gründungsarbeiten - Sicherheit - Teil 3: Geräte für das Gerichtete Horizontalbohrverfahren (HDD)Machines de forage et de fondation - Sécurité - Partie 3: Appareils de forage dirigé (HDD)Drilling and foundation equipment - Safety - Part 3: Horizontal directional drilling equipment (HDD)93.020Zemeljska dela. Izkopavanja. Gradnja temeljev. Dela pod zemljoEarthworks. Excavations. Foundation construction. Underground works53.100Stroji za zemeljska delaEarth-moving machinery25.080.40VrtalnikiDrilling machinesICS:Ta slovenski standard je istoveten z:EN 16228-3:2014SIST EN 16228-3:2014en,fr01-oktober-2014SIST EN 16228-3:2014SLOVENSKI
STANDARDSIST EN 996:2000+A3:2009SIST EN 791:2000+A1:20091DGRPHãþD
SIST EN 16228-3:2014
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 16228-3
May 2014 ICS 93.020 Supersedes EN 791:1995+A1:2009, EN 996:1995+A3:2009English Version
Drilling and foundation equipment - Safety - Part 3: Horizontal directional drilling equipment (HDD)
Machines de forage et de fondation - Sécurité - Partie 3: Appareils de forage horizontal dirigé (HDD)
Geräte für Bohr- und Gründungsarbeiten - Sicherheit - Teil 3: Geräte für das gerichtete Horizontalbohrverfahren This European Standard was approved by CEN on 6 March 2014.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16228-3:2014 ESIST EN 16228-3:2014
EN 16228-3:2014 (E) 2 Contents Page Foreword .4 Introduction .5 1 Scope .6 2 Normative references .6 3 Terms and definitions .7 4 List of additional significant hazards .8 5 Safety requirements and/or protective measures .9 5.1 General .9 5.2 Stability .9 5.2.1 General .9 5.2.2 Ground pressure . 10 5.3 Brakes . 10 5.3.1 Brakes for travelling . 10 5.3.2 Brakes for slewing . 10 5.4 Winches, draw-works and ropes . 10 5.4.1 General . 10 5.4.2 Roller and leaf chains . 10 5.5 Indicating devices for inclination . 10 5.6 Operating position(s) . 10 5.6.1 General . 10 5.6.2 Cab/Cabin . 11 5.6.3 Driving, tramming and operating(s) position . 11 5.6.4 Falling Object Protection (FOPS) . 11 5.7 Access to operating positions, intervention and servicing points . 11 5.8 Retrieval, transportation, lifting and towing of horizontal directional drills and their parts . 11 5.9 Travel speed . 11 5.10 Control devices . 12 5.10.1 General . 12 5.10.2 Pedestrian controlled horizontal directional drills . 12 5.10.3 Protective measures for stopping of rotation and feed . 12 5.10.4 Restricted operating mode . 12 5.11 Equipment for information and warning . 12 5.11.1 General . 12 5.11.2 Warning devices . 12 5.12 Guards and protective devices . 13 5.12.1 General . 13 5.12.2 Design . 13 5.12.3 Foot barrier . 13 5.12.4 Danger zones at rear of machine . 13 5.12.5 Elevating drill frame . 13 5.12.6 Breakout clamps . 13 5.12.7 Ground fixation device . 14 5.12.8 Horizontal directional drills with a drill rod/pipe storage magazine . 14 5.12.9 Horizontal directional drills without a mechanical drill/pipe handling system . 14 5.13 Immobilisation system . 15 5.14 Drill frame extensions . 15 6 Verification of the safety requirements and/or protective measures . 15 6.1 General . 15 SIST EN 16228-3:2014
EN 16228-3:2014 (E) 3 6.2 Fitness for purpose testing . 17 7 Information for use . 17 7.1 General . 17 7.2 Operator’s manual . 18 7.3 Warning signs . 18 Annex A (informative)
Symbols and signs . 19 A.1 General . 19 A.2 Symbols for base machine and drilling rack . 19 A.3 Symbols for front vice . 20 A.4 Symbols for rod cradle . 21 A.5 Symbols for drill head . 22 A.6 Symbols for earth anchor . 23 A.7 Symbols for rod clamp . 24 A.8 Symbols for rod loader . 25 A.9 Symbols for Drilling Fluid Supply . 27 Annex B (normative)
Noise test code . 31 B.1 General . 31 B.2 Operating conditions . 31 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 32 Bibliography . 33
SIST EN 16228-3:2014
EN 16228-3:2014 (E) 4 Foreword This document (EN 16228-3:2014) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2014 and conflicting national standards shall be withdrawn at the latest by November 2014. This document supersedes EN 791:1995+A1:2009 and EN 996:1995+A3:2009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard is divided into several parts and covers drilling and foundation equipment. Part 1 contains requirements that are/may be common to all drilling and foundation equipment. Other parts contain additional requirements for specific machines that supplement or modify the requirements of part 1. Compliance with the clauses of part 1 together with those of a relevant specific part of this standard giving requirements for a particular machine provides one means of conforming with the essential health and safety requirements of the Directive concerned. When a relevant specific part does not exist, part 1 can help to establish the requirements for the machine, but will not by itself provide a means of conforming to the relevant essential health and safety requirements of the Directive. This European Standard, EN 16228, Drillling and foundation equipment – Safety, consists of the following parts: Part 1: Common requirements Part 2: Mobile drill rigs for civil and geotechnical engineering, quarrying and mining Part 3: Horizontal directional drilling equipment (HDD) Part 4: Foundation equipment Part 5: Diaphragm walling equipment Part 6: Jetting, grouting and injection equipment Part 7: Interchangeable auxiliary equipment According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 16228-3:2014
EN 16228-3:2014 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C document are different from those, which are stated in type A or B documents, the provisions of this type C document take precedence over the provisions of the other documents, for machines that have been designed and built according to the provisions of this type C document. SIST EN 16228-3:2014
EN 16228-3:2014 (E) 6 1 Scope This European Standard, together with part 1, deals with all significant hazards for horizontal directional drilling equipment (HDD) when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer associated with the whole life time of the machine (see Clause 4). The requirements of this part are complementary to the common requirements formulated in EN 16228-1:2014. This document does not repeat the requirements from EN 16228-1, but adds or replaces the requirements for application for horizontal directional drills. A machine is considered a horizontal directional drill if it is designed to drill in a shallow arc for the installation of pipes, conduits, and cables and typically has a drill string entry angle of less than 45° relative to the operating surface of the earth. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 474-1:2006+A4:2013, Earth-moving machinery — Safety — Part 1: General requirements EN 12999:2011+A1:2012, Cranes — Loader cranes EN 16228-1:2014, Drilling and foundation equipment — Safety — Part 1: Common requirements EN ISO 2867:2011, Earth-moving machinery — Access systems (ISO 2867:2011) EN ISO 3411:2007, Earth-moving machinery — Physical dimensions of operators and minimum operator space envelope (ISO 3411:2007) EN ISO 3449:2008, Earth-moving machinery — Falling-object protective structures — Laboratory tests and performance requirements (ISO 3449:2005) EN ISO 3471:2008, Earth-moving machinery — Roll-over protective structures — Laboratory tests and performance requirements (ISO 3471:2008) EN ISO 5353:1998, Earth-moving machinery, and tractors and machinery for agriculture and forestry — Seat index point (ISO 5353:1995) EN ISO 6682:2008, Earth-moving machinery — Zones of comfort and reach for controls (ISO 6682:1986, including Amd 1:1989) EN ISO 7731:2008, Ergonomics — Danger signals for public and work areas — Auditory danger signals (ISO 7731:2003) EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction (ISO 12100:2010) ISO 9244:2008, Earth-moving machinery — Machine safety labels — General principles ISO 9533:2010, Earth-moving machinery — Machine-mounted audible travel alarms and forward horns — Test methods and performance criteria SIST EN 16228-3:2014
EN 16228-3:2014 (E) 7 ISO 11112:19951, Earth-moving machinery — Operator's seat — Dimensions and requirements) ISO/DIS 15818:2013, Earth-moving machinery — Lifting and tying-down attachment points — Performance requirements ISO 16754:2008, Earth-moving machinery — Determination of average ground contact pressure for crawler machines ISO 17063:2003, Earth-moving machinery — Braking systems of pedestrian-controlled machines — Performance requirements and test procedures 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010, EN 16228-1:2014 and the following apply. NOTE Terminology for horizontal directional drills is specified in ISO 21467. 3.1 horizontal directional drill machine that uses a steerable cutting head attached to the end of a drill string for creating a bore through the earth in a horizontal direction Note 1 to entry: Drilling can include fluid injection through the drill string to the cutting head, tracking of the bore by use of sensors or a transponder near the cutting head and subsequent enlargement of the bore by back-reaming. 3.2 drill string for HDD
length of rods joined together which transmit forces from the drill frame to the cutting head or back-reamer that cuts the earth and which is also used to rotate the cutting head to position it for steering Note 1 to entry: This terms is herafter referred to as "drill string". 3.3 drill frame structure on the horizontal directional drill that transmits rotational and linear forces to the drill string 3.4 ground fixation device device by which the horizontal directional drill is secured to the ground 3.5 exit side location remote from the base machine where the drill string exits the ground 3.6 back-reaming process of enlarging the bore by pulling back a tool of larger diameter than that previously used to form the bore 3.7 back-reamer tool of larger diameter than that previously used to form the bore
1) This document is impacted by Amendment 1 published in 2001. SIST EN 16228-3:2014
EN 16228-3:2014 (E) 8 3.8 hose track carrier that protects, guides, and maintains proper bend radius of hydraulic hoses, electrical cables, and air hoses during movement between the stationary and moving portion of the horizontal directional drill 3.9 drill rod/pipe receiver structure or a method that supports the drill rod/pipe on horizontal directional drills that are not equipped with mechanical drill rod/pipe loaders 3.10 operator zone of control visible length of the drill pipe when seated in the operator’s seat with a profile of 60° each side based on the nasal binocular field of vision assuming a fixed head and fixed eyes measured from the central position with respect to the head but the length extends only to the inside edge of the drill rod/pipe storage magazine and not beyond Note 1 to entry: See Figure 1.
Key A seat index point B operator zone of control Figure 1 — Operator zone of control 4 List of additional significant hazards Clause 4 of EN 16228-1:2014 applies with the following Table 1. Table 1 of EN 16228-1:2014 and Table 1 of this document contain all hazards, hazardous situations and events, identified by risk assessments as significant for horizontal directional drilling equipment and which require action to eliminate or reduce risk. Hazards generally occur under the following conditions: a) in transportation to and from the work site; SIST EN 16228-3:2014
EN 16228-3:2014 (E) 9 b) in rigging and dismantling on the work site; c) in service on the work site; d) when tramming between working positions on the job site; e) out of service on the work site; f) maintenance; g) in storage at the plant depot or on the work site. Table 1 — List of additional significant hazards and associated requirements No.
Hazard Relevant clause(s) in this standard 1 Mechanical Hazards 5.10.3 1.1 Drawing in or trapping 5.3 1.2 Entanglement 5.10.3, 5.12.3, 5.13 1.3 Crushing due to machine operation 5.6, 5.7, 5.9, 5.10.2 1.4 Crushing due to product movement 5.6 1.5 Crushing during rod/pipe connection operation 5.12.8, 5.12.9.1 1.6 Crushing during manual drill rod handling 5.12.9 2 Hazardous events due to unexpected movement 5.3 2.1 Movement of drill string/tooling at Exit side 5.13 2.2 Movement of product connected to drill string at exit side 5.13 2.3 Movement of machine from anchored position 5.2 2.4 Movement of machine (tramming) while in drilling position 5.6, 5.8 3 Hazards due to electrical contact 5.11 4 Hazards generated by noise, resulting in:
4.1 Hearing losses and physiological disorders Annex B 4.2 Accidents due to interference with speech communication and warning signals Annex B 5 Visibility of work area 5.6.2.2, 5.11.2, 5.12.5 5 Safety requirements and/or protective measures 5.1 General Horizontal directional drills shall comply with the requirements of EN 16228-1:2014, as far as not modified or replaced by the requirements of this part. 5.2 Stability 5.2.1 General Subclause 5.2.3 of EN 16228-1:2014 applies with the following modification(s). SIST EN 16228-3:2014
EN 16228-3:2014 (E) 10 The stability angle shall not be less than 10° in any direction when tramming and not less than 5° under any other conditions. This shall be achieved by having a sufficiently heavy machine and/or by the use of ground fixation devices. Stability shall be determined by calculation or by physical test. 5.2.2 Ground pressure Subclause 5.2.3.7 of EN 16228-1:2014 applies with following modification. For crawler mounted horizontal directional drills, the ground pressure while tramming shall be calculated according to Annex F of EN 16228-1:2014 or ISO 16754:2008. 5.3 Brakes
5.3.1 Brakes for travelling
Subclause 5.7.1 of EN 16228-1:2014 applies with the following addition. Brake systems of pedestrian controlled horizontal directional drills shall meet the requirements of ISO 17063:2003. 5.3.2 Brakes for slewing Subclause 5.7.2 of EN 16228-1:2014 applies with the following modification. Only horizontal directional drills equipped with a slewing mechanism shall comply. 5.4 Winches, draw-works and ropes 5.4.1 General Subclause 5.8 of EN 16228-1:2014 does not apply. NOTE Horizontal directional drills do not have winches used for the purpose of lifting. 5.4.2 Roller and leaf chains Subclause 5.8.5 of EN 16228-1:2014 applies with the following exception: Roller and leaf chains used on horizontal directional drills for linear feeding of the drill string with a force of 200 kN or less may be selected with a safety factor of at least 1,5. 5.5 Indicating devices for inclination Subclause 5.10 of EN 16228-1:2014 does not apply. NOTE Horizontal directional drill stability is not affected by the position of the drill frame. 5.6 Operating position(s) 5.6.1 General Subclause 5.14.1 of EN 16228-1:2014 does not apply. Where there is a risk of horizontally ejected objects, an appropriate protection shall be provided. Required space, leg space etc. shall be in accordance with EN ISO 3411:2007 and EN ISO 6682:2008. SIST EN 16228-3:2014
EN 16228-3:2014 (E) 11 5.6.2 Cab/Cabin 5.6.2.1 Horizontal directional drills with a mass less than 8 000 kg Horizontal directional drills with an operating mass less than 8 000 kg are not required to have a cab. 5.6.2.2 Horizontal drills with a mass greater than 8 000 kg Horizontal directional drills with an operating mass greater than or equal to 8 000 kg shall be equipped with a cab/cabin. The cab shall meet the requirements of 5.3.2, 5.20.1 and 5.22.5 of EN 474-1:2006+A4:2013. Horizontal directional drills supplied with an enclosed cab shall have a minimum of a windscreen cleaning device on the forward facing window. The dimensions for operator envelope shall meet the requirements of EN ISO 3411:2007. 5.6.3 Driving, tramming and operating(s) position Horizontal directional drills that allow the operator to ride the machine during tramming, shall be provided with a seat and a roll-over protective structure (ROPS) in accordance with EN ISO 3471:2008. Horizontal directional drills that allow the operator to realign the machine from a seated operator’s position during the drilling operation that are not equipped with a ROPS structure shall have a maximum tramming operation time of 10 s. The 10 s tramming limitation shall be provided by a hold to run switch. Horizontal directional drills (excluding types designed to work from a pit, or to be controlled remotely) shall be fitted with a seat from which the operator can comfortably operate the machine controls during operation of the machine. The seat dimensions and horizontal adjustment ranges shall be in accordance with ISO 11112:1995. 5.6.4 Falling Object Protection (FOPS) Horizontal directional drills shall be fitted with falling object protective structure (FOPS) level II of EN ISO 3449:2008 if they are equipped with lifting devices where there is a capability to lift drill rod or tooling over the operator station. 5.7 Access to operating positions, intervention and servicing points Subclause 5.12 of EN 16228-1:2014 applies with the following addition: Required access to the drive chuck and breakout clamps for wire-line connections shall comply with EN ISO 2867:2011. 5.8 Retrieval, transportation, lifting and towing of horizontal directional drills and their parts Subclause 5.19 of EN 16228-1:2014 applies with the following addition. Horizontal directional drills shall be equipped with tying down points. If equipped with lifting points, ISO/DIS 15818:2013 can be used as a guideline. When a removable drill rod box/magazine is provided, the weight of the full rod box/magazine and its lifting points shall be marked on it. 5.9 Travel speed The forward speed of pedestrian controlled horizontal directional drills shall not be capable of exceeding 6 km/h by design. SIST EN 16228-3:2014
EN 16228-3:2014 (E) 12 The speed for travelling towards the operator (i.e. reversing) shall not be capable of exceeding 2,5 km/h by design. Where the horizontal direction drill is controlled while tramming via a tethered or wireless remote control, the forward and reverse speed shall not exceed 6 km/h by design. 5.10 Control devices 5.10.1 General Subclause 5.16 of EN 16228-1:2014 applies with the following addition: Horizontal directional drill specific control device pictograms are given in Annex A. 5.10.2 Pedestrian controlled horizontal directional drills The travel function of pedestrian controlled horizontal directional drills shall be controlled by means of a hold-to-run device which when released, causes the machine to stop. 5.10.3 Protective measures for stopping of rotation and feed Subclause 5.16.1, paragraph 3 of EN 16228-1:2014 does not apply to horizontal directional drills. The primary controls for rotation and feed shall be hold-to-run and shall stop drill movement if released. If it is possible to select a control mode whereby rotation and
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