ISO/FDIS 27919-2
(Main)Carbon dioxide capture
Carbon dioxide capture
Captage du dioxyde de carbone
General Information
Standards Content (sample)
FINAL
INTERNATIONAL ISO/FDIS
DRAFT
STANDARD 27919-2
ISO/TC 265
Carbon dioxide capture —
Secretariat: SCC
Voting begins on:
Part 2:
2021-06-09
Evaluation procedure to assure and
Voting terminates on:
maintain stable performance of
2021-08-04
post-combustion CO2 capture plant
integrated with a power plant
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ISO/FDIS 27919-2:2021(E)
LOGICAL, COMMERCIAL AND USER PURPOSES,
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OCCASION HAVE TO BE CONSIDERED IN THE
LIGHT OF THEIR POTENTIAL TO BECOME STAN-
DARDS TO WHICH REFERENCE MAY BE MADE IN
NATIONAL REGULATIONS. ISO 2021
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ISO/FDIS 27919-2:2021(E)
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ISO/FDIS 27919-2:2021(E)
Contents Page
Foreword ..........................................................................................................................................................................................................................................v
Introduction ................................................................................................................................................................................................................................vi
1 Scope ................................................................................................................................................................................................................................. 1
2 Normative references ...................................................................................................................................................................................... 1
3 Terms, definitions and abbreviations ............................................................................................................................................ 1
3.1 Terms and definitions ....................................................................................................................................................................... 1
3.2 Abbreviations ........................................................................................................................................................................................... 6
3.3 Symbols ......................................................................................................................................................................................................... 7
4 Principles ..................................................................................................................................................................................................................... 8
4.1 General ........................................................................................................................................................................................................... 8
4.2 Reliable performance ........................................................................................................................................................................ 9
4.3 Ensuring and maintaining reliable performance ...................................................................................................... 9
4.4 Procedure outline ................................................................................................................................................................................. 9
4.4.1 Outline of procedure flow ........................................................................................................................................ 9
4.4.2 Process step 1 to 3 outline — Main part ..................................................................................................10
4.4.3 Process step 4 to 6 outline — Evaluations of items peculiar to a PCC plantwith some uncertainty .............................................................................................................................................11
4.5 Governing principles .......................................................................................................................................................................11
5 Availability, reliability and maintainability - basic concepts for a PCC plant .....................................12
5.1 General ........................................................................................................................................................................................................12
5.2 Spatial and temporal evaluation boundary .................................................................................................................13
5.3 Evaluation and quantification of availability .............................................................................................................13
5.4 Evaluation and quantification of reliability ......... ........................................................................................................14
5.5 Evaluation and quantification of maintainability ..................................................................................................17
5.6 Combined aspect of availability, reliability and maintainability ...............................................................17
5.7 Unavailability (three categories) ..........................................................................................................................................18
6 Defining reliability, availability and maintainability in the basic design phase .............................18
6.1 General ........................................................................................................................................................................................................18
6.2 PCC plant description .....................................................................................................................................................................19
6.3 Basic design phase ............................................................................................................................................................................19
7 Determining reliability and availability in the operational phase................................................................20
7.1 General ........................................................................................................................................................................................................20
7.2 Review of operation result .........................................................................................................................................................20
7.3 Basic load pattern for evaluation and reporting of operation ....................................................................20
7.4 Normal operation (transient and steady) .....................................................................................................................22
7.5 Start-up and shut-down ...............................................................................................................................................................23
7.6 Emergency operations ..................................................................................................................................................................23
7.7 Downtime .................................................................................................................................................................................................24
7.8 Plant operator organization and training .....................................................................................................................24
8 Implications for maintenance .............................................................................................................................................................24
8.1 General ........................................................................................................................................................................................................24
8.2 Maintainability and downtime ...............................................................................................................................................25
8.3 Maintenance strategies .................................................................................................................................................................25
9 KPIs of availability for reporting ......................................................................................................................................................26
9.1 General ........................................................................................................................................................................................................26
9.2 PCC plant capacity availability and product CO producibility ..................................................................27
9.3 Schedule compliance ......................................................................................................................................................................29
9.4 Time availability .................................................................................................................................................................................30
9.5 On-stream factor .................................................................................................................................................................................31
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ISO/FDIS 27919-2:2021(E)
Annex A (informative) Detailed evaluation procedure to assure and maintain stable
performance of a post-combustion CO capture plant ..............................................................................................33
Annex B (informative) The reference plant and its component experience ............................................................41
Annex C (informative) Technology Qualification ..................................................................................................................................47
Annex D (informative) Classification of influences for PCC plant capacity availability and
Product CO producibility in Clause 9 .........................................................................................................................................48
Annex E (informative) PCC plant achievability .......................................................................................................................................50
Annex F (informative) Calculation example of each KPI ...............................................................................................................52
Annex G (Informative) Map of key issues and items to be checked relating the performance
requirement ...........................................................................................................................................................................................................57
Bibliography .............................................................................................................................................................................................................................61
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ISO/FDIS 27919-2:2021(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www .iso .org/ iso/ foreword .html.This document was prepared by Technical Committee ISO/TC265, Carbon dioxide capture, transportation,
and geological storage.A list of all parts in the ISO 27919 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.© ISO 2021 – All rights reserved v
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ISO/FDIS 27919-2:2021(E)
Introduction
Atmospheric carbon dioxide (CO ) emissions must be reduced to meet climate change mitigation
targets. Including carbon dioxide capture and storage (CCS) in current emission reduction approaches
increases the probability of meeting these targets at the lowest cost to the global economy. CO capture
from gases produced by combustion of carbonaceous fuels is the only technology capable of dealing
directly with emissions from power plants and other industrial sectors, such as cement manufacture
and fertilizer production.This document is the second in a series of standards for post-combustion CO capture (PCC) from a
power plant using a liquid-based chemical absorption process. Building on ISO 27919-1 on evaluation
of key performance indicators (KPIs), this document provides an evaluation procedure to assure and
maintain reliable performance of a PCC plant integrated with a power plant. New or revised standards
focusing on other CO capture technologies and approaches will be developed later.
PCC is applicable to all combustion-based thermal power plants. A simplified block diagram illustrating
the PCC process is shown in Figure 1.Figure 1 — Simplified block diagram of PCC
In a typical power generation facility, carbonaceous fuel (e.g. coal, oil, gas, biomass) is combusted
with air in a boiler to raise steam. The steam drives a turbine or generator to produce power. In a gas-
turbine combined-cycle system, the combustion in the gas turbine drives power generation, while
steam generated through a heat-recovery steam generator produces additional power. Flue gas from the
boiler or gas turbine consists mostly of N , CO , H O and O , with smaller amounts of other compounds
2 2 2 2depending on the fuel used. The PCC process is located downstream of conventional pollutant controls.
Chemical-absorption-based PCC usually requires steam to be extracted from the power plant’s steam
cycle or the use of lower-grade heat sources for absorption liquid regeneration, depending on the
absorption liquid and process employed.The economic and environmental value of a PCC plant is determined by its technical performance, as
well as its ability to achieve and maintain stable operation as required by its owners/stakeholders, as
follows:— The owner of the flue gas source has an interest in sustained CO -emission reductions.
— The owner of the CO -product has an interest being able to supply CO at the desired rate regardless
2 2of external conditions.
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ISO/FDIS 27919-2:2021(E)
The CO receiver has an interest in CO -product availability for its own operations.
2 2Thus, this document describes a procedure that combines technology item evaluation procedure with
reliability, availability, and in some cases maintainability evaluation methods.© ISO 2021 – All rights reserved vii
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FINAL DRAFT INTERNATIONAL STANDARD ISO/FDIS 27919-2:2021(E)
Carbon dioxide capture —
Part 2:
Evaluation procedure to assure and maintain stable
performance of post-combustion CO2 capture plant
integrated with a power plant
1 Scope
This document provides definitions, guidelines and supporting information for evaluating and
reporting (with respect to the basic design items ongoing, and the operational results of a reference
plant or unit as feedback) to ensure the (designed) performance of a PCC plant integrated with a host
power plant. The PCC plant separates CO from the power plant flue gas in preparation for subsequent
transportation and geological storage. The physical system being addressed is a single power plant,
with an optional auxiliary unit to provide thermal energy required for the PCC plant, and a single PCC
plant as described in ISO 27919-1.The formulas and methods to assure and maintain reliable performance, presented in this document,
describe issues addressed during the design and construction phases and practices that document
reliability and availability during routine operation. These practices would also guide ongoing
maintenance programs.This document does not provide guidelines for benchmark, comparison or assessment studies for PCC
plant operations using different capture technologies (i.e. absorbents), nor does it specify appropriate
operating conditions such as temperature etc.2 Normative references
There are no normative references in this document.
3 Terms, definitions and abbreviations
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp— IEC Electropedia: available at https:// www .electropedia .org/
3.1 Terms and definitions
3.1.1
administrative delay
delay to maintenance incurred for administrative reasons
[SOURCE: IEC 60050-192 (192-7-12), modified -“maintenance action” was changed to “maintenance”]
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ISO/FDIS 27919-2:2021(E)
3.1.2
availability
ability of a PCC plant (3.1.20) integrated with the power plant to be in a state to perform as required
under given conditions at a given instant of time or over a given time interval, assuming that the
required external resources are provided3.1.3
corrective maintenance
maintenance carried out after fault detection to effect restoration
Note 1 to entry: Corrective maintenance of items disrupts the plant availability.
3.1.4derating/derated
difference between the maximum and the dependable one, or such a condition
Note 1 to entry: For derated hours, it means operating time with the rated output lowered.
3.1.5downtime
time interval for which the item (3.1.9) is in a state of being unable to perform as required due to
internal faults, or preventive maintenance (3.1.24)Note 1 to entry: unavailable time
3.1.6
emergency operation
type of sudden shut-down (3.1.36) operation to protect hardware from damage
3.1.7
external influence
critical subjects occurring outside the PCC plant (3.1.21) evaluation boundary
3.1.8
failure mechanism
process that leads to failure
Note 1 to entry: The process may be physical, chemical, logical, or a combination thereof.
[SOURCE: IEC 60050-192 (192-03-12)]3.1.9
item
subject being considered
Note 1 to entry: An item may be an individual part, component, device, functional or process unit, equipment,
subsystem, or system, related with technology.Note 2 to entry: An item may consist of hardware, software, people or any combination thereof.
[SOURCE: IEC 60050-192 (192-01-01), modified – “functional unit” was changed to “functional or
process unit” and “system” was changed to “related with technology” in Note1. Note3 through Note 5
were deleted.]3.1.10
logistic delay
delay, excluding administrative delay (3.1.1), incurred for the provision of resources needed for a
maintenance (3.1.12) action to proceed or continue[SOURCE: ISO 20815:2018, 3.1.24]
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ISO/FDIS 27919-2:2021(E)
3.1.11
maintainability
ability to be retained in, or restored to, a state in which the required function can be performed under
given conditions3.1.12
maintenance
combination of all technical and management actions intended to retain an item (3.1.9) in, or restore it
to, a state in which it can perform as requiredNote 1 to entry: Management is assumed to include supervision activities.
[SOURCE: IEC 60050-192:2015, 192-06-01]
3.1.13
mean downtime
MDT
average of the downtime (3.1.5)
[SOURCE: IEC 60050-192:2015, 192-08-10]
3.1.14
mean time between failures
MTBF
average time between failures that initiate a forced outage (3.1.20), i.e. the quotient of attempted
operating hours to the number of forced outages (3.1.20)3.1.15
meantime between maintenance
MTBM
average time between maintenance (3.1.12), i.e. the quotient of attempted operating hours to the
number of maintenance (3.1.12)3.1.16
mission time
duration of the mission
Note 1 to entry: Mission is the state that the equipment or system is 100 % operational.
[SOURCE: ISO 10438-1:2007, 3.1.19]3.1.17
nominal product CO capacity
highest continuous flow rate of delivering captured CO under typical representative conditions defined
by the plant operator3.1.18
normal operation
operation where the product CO is exported to the transporting system maintaining the required
performance based on ISO 27919-13.1.19
on-stream factor
OSF
ratio of the summation of all on-stream time to the reference period (3.1.31), with both expressed as
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ISO/FDIS 27919-2:2021(E)
3.1.20
outage
time interval for which the item (3.1.9) is in a state of being unable to perform as required, for any
reason[SOURCE: IEC 60050-192:2015, 192-02-19, modified – “a disabled state” was changed to “a state of being
unable to perform as required, for any reason”]3.1.21
PCC plant
process and associated equipment that produces a CO stream from combustion gases
[SOURCE: ISO 27919-1:2018, 3.1.26]
3.1.22
PCC plant capacity availability
PCA
availability (3.1.2) of PCC plant (3.1.21) from a perspective of product CO2 amount (3.1.26) during a
reference period (3.1.31)Note 1 to entry: It is mathematically defined by Formula (3).
3.1.23
PCC plant load
ratio of the product CO2 capacity (3.1.27)’ in operation to the ‘nominal product CO2 capacity’ (3.1.17)
3.1.24preventive maintenance
maintenance (3.1.12) carried out in accordance with an established time schedule and performed
according to a prescribed criterionNote 1 to entry: See also condition-based maintenance (192-06-07), and scheduled maintenance (192-06-12).
[SOURCE: ISO 23815-1]3.1.25
project cycle
series of phases of which a project consists, e.g. basic design, engineering, manufacturing, commissioning
and operation3.1.26
product CO amount
volume, moles or mass of CO resulting from the PCC process
3.1.27
product CO capacity
total flow rate of the captured CO exported
Note 1 to entry: It is generally expressed as product CO amount per hour.
3.1.28
product CO producibility
PCPB
ratio of the product CO2 amount (3.1.26) produced to the nominal product CO2 capacity (3.1.17)
accumulated during the reference period (3.1.31)3.1.29
proven technology element
element with low or acceptable uncertainty levels
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ISO/FDIS 27919-2:2021(E)
3.1.30
redundancy
item (3.1.9) where an equivalent unit can be put online to provide the same function if the item (3.1.9)
fail to provide the serviceNote 1 to entry: Redundancy is related to a strategy of design, where a spare system or component is provided
so that, even if one item fails, the spare system or component will operate in place of the deficient item such that
plant performance is not affected.3.1.31
reference period
period of time between an initial time and an end time over which all historical or projected performance
metrics are measured or projectedNote 1 to entry: Reference period is equivalent to period hours.
3.1.32
reliability
measure of the probability of success for an operation and, the ability of each item (3.1.9) to perform its
intended function as needed in an assembled PCC plant (3.1.20) during a given time interval within the
designed conditions without failure3.1.33
reliable performance
ability of a PCC plant (3.1.21) to function reliably as required
3.1.34
schedule compliance
ratio of the product CO2 amount (3.1.26) produced to the scheduled CO product amount requirement
met (historical) or to be met (projected) by the PCC plant (3.1.21) within a given time period
3.1.35service hours
accumulated period of time during stand-by and normal operation (3.1.18) including start-up (3.1.39)
and shut-down (3.1.36) in between[SOURCE: ISO 3977-9:1999, 3.98]
3.1.36
shut-down
event during which all required function of a PCC plant (3.1.21), and its equipment, is brought from an
operating state to a stoppage state under the control of a programmed sequence3.1.37
stand-by state
non-operating up state ready to start
3.1.38
starting reliability
probability of successful start-up (3.1.39) when the PCC plant (3.1.21) is on stream within a specified
period3.1.39
start-up
act of getting a PCC plant (3.1.21) and its equipment from a stoppage state ready to activate its items
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ISO/FDIS 27919-2:2021(E)
3.1.40
technical delay
accumulated time necessary to perform auxiliary technical actions associated with the maintenance
(3.1.12) action itself3.1.41
time availability
ratio of the subtraction of the summation of each element of the PCC plant (3.1.21) unavailable time
from the reference period (3.1.31) to the reference period (3.1.31)Note 1 to entry: An available time is calculated by subtraction of the unavailable time from reference period.
3.1.42time reliability
ratio of the subtraction of PCC plant (3.1.21) unavailable time from the time between preventative
maintenance (3.1.12) to the time between preventative maintenance (3.1.12)3.1.43
unavailability
PCC plant (3.1.21) is not in a state to perform as required due to an internal faults or preventive
maintenance (3.1.24)3.1.44
uptime
time interval during which a PCC plant (3.1.21) is in a state of being able to perform as required
Note 1 to entry: Absence of necessary external resources may prevent operation but does not affect.
Note 2 to entry: Available time.3.2 Abbreviations
CCS carbon dioxide capture and storage
DSS daily start-up and stop
EHS environment, health and safety
KPIs key performance indicators
MDT mean downtime
MR mission reliability
MTBF mean time between failure
MTPM mean time to preventive maintenance
MTTR mean time to repair
NC nominal product CO capacity
NPC nominal product CO
OSF on-stream factor
OST summation of each element of on-stream time
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ISO/FDIS 27919-2:2021(E)
PCA PCC plant capacity availability
PCC post-combustion CO capture
PCP product CO produced
PCPB product CO producibility
PCNP product CO not produced
RAM reliability, availability and maintainability
RP reference period
SC schedule compliance
SPC scheduled product CO
SR starting reliability
TA time availability
TQ technology qualification
TR time reliability
UT unavailable time
3.3 Symbols
n number of forced outages;
n number of failures to start-up;
n number of start
...
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