Fuel cell technologies -- Part 5-1: Portable fuel cell power systems - Safety

This part of IEC 62282 covers construction, marking and test requirements for a.c. and d.c. type portable fuel cell systems. These fuel cell systems are movable and not fastened or otherwise secured to a specific location. The purpose of the portable fuel cell system is to produce useable power. This standard applies to a.c. and d.c. type portable fuel cell systems, with a rated output voltage not exceeding 600 V a.c., or 850 V d.c. for indoor and outdoor use in a non-hazardous area. This standard does not apply to portable fuel cell systems that are: a) permanently connected (hard wired) to the electrical distribution system; b) permanently connected to a utility fuel distribution system; c) exporting power to the grid; d) for propulsion or auxiliary power of road vehicles; e) micro fuel cell systems. The following fuels and fuel feedstocks are considered within the scope of this standard: natural gas; liquefied petroleum gas, such as propane and butane; liquid alcohols, for example methanol, ethanol; gasoline; diesel; kerosene; hydrogen; metals (e.g. Mg, Al or Zn) or metal alloys immersed in electrolyte (e.g. aqueous solutions of salts or alkali) in air or oxygen; chemical hydrides. This standard does not preclude the use of similar fuels or oxidants from sources other than air provided the unique hazards are addressed through additional requirements.

Brennstoffzellentechnologien -- Teil 5-1: Portable Brennstoffzellen-Energiesysteme - Sicherheit

Technologies des piles à combustible -- Partie 5-1: Systèmes à piles à combustible portables - Sécurité

Couvre les exigences de construction, de marquage et d'essai des systèmes à piles à combustible portables à courant alternatif et à courant continu. Ces systèmes à pile à combustible sont mobiles et ne sont ni attachés ni fixés par un autre moyen à un emplacement spécifique. Un système à pile à combustible est destiné à produire une puissance utile.

Tehnologija gorivnih celic - 5. del: Naprave s prenosnimi gorivnimi celicami - Varnost (IEC 62282-5-1:2007)

General Information

Status
Withdrawn
Publication Date
22-Nov-2007
Withdrawal Date
02-Nov-2016
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
02-Nov-2016
Due Date
25-Nov-2016
Completion Date
03-Nov-2016

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SLOVENSKI STANDARD
SIST EN 62282-5-1:2008
01-januar-2008
Tehnologija gorivnih celic - 5. del: Naprave s prenosnimi gorivnimi celicami -
Varnost (IEC 62282-5-1:2007)
Fuel cell technologies - Part 5-1: Portable fuel cell power systems - Safety
Brennstoffzellentechnologien - Teil 5-1: Portable Brennstoffzellen-Energiesysteme -
Sicherheit
Technologies des piles a combustible - Partie 5-1: Systemes a piles a combustible
portables - Sécurité
Ta slovenski standard je istoveten z: EN 62282-5-1:2007
ICS:
27.070 Gorilne celice Fuel cells
SIST EN 62282-5-1:2008 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------

EUROPEAN STANDARD
EN 62282-5-1

NORME EUROPÉENNE
June 2007
EUROPÄISCHE NORM

ICS 27.070


English version


Fuel cell technologies -
Part 5-1: Portable fuel cell power systems -
Safety
(IEC 62282-5-1:2007)


Technologies des piles à combustible -  Brennstoffzellentechnologien -
Partie 5-1: Systèmes à piles Teil 5-1: Portable Brennstoffzellen-
à combustible portables - Energiesysteme -
Sécurité Sicherheit
(CEI 62282-5-1:2007) (IEC 62282-5-1:2007)




This European Standard was approved by CENELEC on 2007-06-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2007 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62282-5-1:2007 E

---------------------- Page: 2 ----------------------

EN 62282-5-1:2007 - 2 -
Foreword
The text of document 105/135/FDIS, future edition 1 of IEC 62282-5-1, prepared by IEC TC 105, Fuel cell
technologies, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 62282-5-1 on 2007-06-01.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2008-03-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2010-06-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 62282-5-1:2007 was approved by CENELEC as a European
Standard without any modification.
__________

---------------------- Page: 3 ----------------------

- 3 - EN 62282-5-1:2007
Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.

Publication Year Title EN/HD Year

IEC 60034 Series Rotating electrical machines EN 60034 Series


1) 2)
IEC 60068-2-75 - Environmental testing - EN 60068-2-75 1997
Part 2-75: Tests - Test Eh: Hammer tests


1) 2)
IEC 60079-10 - Electrical apparatus for explosive gas EN 60079-10 2003
atmospheres -
Part 10: Classification of hazardous areas


1) 2)
IEC 60079-15 - Electrical apparatus for explosive gas EN 60079-15 2005
atmospheres -
Part 15: Construction, test and marking of
type of protection "n" electrical apparatus


1)
IEC/TR 60079-20 - Electrical apparatus for explosive gas -
-
atmospheres -
Part 20: Data for flammable gases and
vapours, relating to the use of electrical
apparatus


1) 2)
IEC 60204-1 - Safety of machinery - Electrical equipment EN 60204-1 2006
(mod) of machines -
Part 1: General requirements


1) 2)
IEC 60216-4-1 - Electrical insulating materials - Thermal EN 60216-4-1 2006
endurance properties -
Part 4-1: Ageing ovens - Single-chamber
ovens


1) 2)
IEC 60335-1 - Household and similar electrical appliances - EN 60335-1 2002
(mod) Safety - + A11 2004
Part 1: General requirements + A12 2006


1) 2)
IEC 60364-4-41 - Low-voltage electrical installations - HD 60364-4-41 2007
(mod) Part 4-41: Protection for safety - Protection
against electric shock


1) 2)
IEC 60439-1 - Low-voltage switchgear and controlgear EN 60439-1 1999
assemblies -
Part 1: Type-tested and partially type-tested
assemblies


1)
Undated reference.
2)
Valid edition at date of issue.

---------------------- Page: 4 ----------------------

EN 62282-5-1:2007 - 4 -
Publication Year Title EN/HD Year

1) 2)
IEC 60529 - Degrees of protection provided by EN 60529 1991
enclosures (IP Code) + corr. May 1993


1) 3)
IEC 60664-1 - Insulation coordination for equipment within EN 60664-1 200X
low-voltage systems -
Part 1: Principles, requirements and tests


1) 2)
IEC 60695-2-11 - Fire hazard testing - EN 60695-2-11 2001
Part 2-11: Glowing/hot-wire based test
methods - Glow-wire flammability test method
for end-products


1) 2)
IEC 60695-2-13 - Fire hazard testing - EN 60695-2-13 2001
Part 2-13: Glowing/hot-wire based test
methods - Glow-wire ignitability test method
for materials


1) 2)
IEC 60695-11-5 - Fire hazard testing - EN 60695-11-5 2005
Part 11-5: Test flames - Needle-flame test
method - Apparatus, confirmatory test
arrangement and guidance


1) 2)
IEC 60695-11-10 - Fire hazard testing - EN 60695-11-10 1999
Part 11-10: Test flames - 50 W horizontal and
vertical flame test methods


1) 2)
IEC 60695-11-20 - Fire hazard testing - EN 60695-11-20 1999
Part 11-20: Test flames - 500 W flame test
methods


1)
IEC 60730-1 - Automatic electrical controls for household EN 60730-1 2000
(mod) and similar use - + A12 2003
Part 1: General requirements + A13 2004
+ A14 2005
+ A15 2007
+ A16 2007


1) 2)
IEC 60730-2-5 - Automatic electrical controls for household EN 60730-2-5 2002
(mod) and similar use - + A11 2005
Part 2-5: Particular requirements for
automatic electrical burner control systems


1)
IEC 60730-2-17 - Automatic electrical controls for household -
-
and similar use -
Part 2-17: Particular requirements for
electrically operated gas valves, including
mechanical requirements


1) 2)
IEC 60812 - Analysis techniques for system reliability - EN 60812 2006
Procedure for failure mode and effects
analysis (FMEA)


1)
IEC 60884-1 - Plugs and socket-outlets for household and - -
similar purposes -
Part 1: General requirements



3)
To be published.

---------------------- Page: 5 ----------------------

- 5 - EN 62282-5-1:2007
Publication Year Title EN/HD Year
1) 2)
IEC 60934 - Circuit-breakers for equipment (CBE) EN 60934 2001


1) 2)
IEC 60950-1 - Information technology equipment - Safety - EN 60950-1 2006
(mod) Part 1: General requirements


1) 2)
IEC 60990 - Methods of measurement of touch current EN 60990 1999
and protective conductor current


1) 2)
IEC 61000-3-2 - Electromagnetic compatibility (EMC) - EN 61000-3-2 2006
Part 3-2: Limits - Limits for harmonic current
emissions (equipment input current ≤ 16 A
per phase)


1) 2)
IEC 61000-3-3 - Electromagnetic compatibility (EMC) - EN 61000-3-3 1995
Part 3-3: Limits - Limitation of voltage + corr. July 1997
changes, voltage fluctuations and flicker in
public low-voltage supply systems, for
equipment with rated current ≤ 16 A per
phase and not subject to conditional
connection


1) 2)
IEC 61000-6-1 - Electromagnetic compatibility (EMC) - EN 61000-6-1 2007
Part 6-1: Generic standards - Immunity for
residential, commercial and light-industrial
environments


1) 2)
IEC 61000-6-2 - Electromagnetic compatibility (EMC) - EN 61000-6-2 2005
Part 6-2: Generic standards - Immunity for + corr. September 2005
industrial environments


1) 2)
IEC 61000-6-3 - Electromagnetic compatibility (EMC) - EN 61000-6-3 2007
Part 6-3: Generic standards - Emission
standard for residential, commercial and light-
industrial environments


1) 2)
IEC 61000-6-4 - Electromagnetic compatibility (EMC) - EN 61000-6-4 2007
Part 6-4: Generic standards - Emission
standard for industrial environments


1) 2)
IEC 61025 - Fault Tree Analysis (FTA) EN 61025 2007


1) 2)
IEC 61032 - Protection of persons and equipment by EN 61032 1998
enclosures - Probes for verification


1) 2)
IEC 61140 - Protection against electric shock - Common EN 61140 2002
aspects for installation and equipment


1) 2)
IEC 61340-2-1 - Electrostatics - EN 61340-2-1 2002
Part 2-1: Measurement methods - Ability of
materials and products to dissipate static
electric charge


1) 2)
IEC 61511-3 - Functional safety - Safety instrumented EN 61511-3 2004
systems for the process industry sector -
Part 3: Guidance for the determination of the
required safety integrity levels


1) 2)
IEC 61779-4 - Electrical apparatus for the detection and EN 61779-4 2000
(mod) measurement of flammable gases -
Part 4: Performance requirements for group II
apparatus indicating a volume fraction up to
100 % lower explosive limit

---------------------- Page: 6 ----------------------

EN 62282-5-1:2007 - 6 -
Publication Year Title EN/HD Year
1)
IEC 61779-6 - Electrical apparatus for the detection and -
-
measurement of flammable gases -
Part 6: Guide for the selection, installation,
use and maintenance of apparatus for the
detection and measurement of flammable
gases


1)
IEC 61882 - Hazard and operability studies (HAZOP - -
studies) - Application guide


1) 2)
IEC 62040-1-1 - Uninterruptible power systems (UPS) - EN 62040-1-1 2003
Part 1-1: General and safety requirements + corr. August 2004
for UPS used in operator access areas


1) 2)
IEC 62040-1-2 - Uninterruptible power systems (UPS) - EN 62040-1-2 2003
Part 1-2: General and safety requirements + corr. August 2004
for UPS used in restricted access locations


1) 2)
IEC 62282-2 - Fuel cell technologies - EN 62282-2 2004
Part 2: Fuel cell modules


ISO 3864 Series Graphical symbols - Safety colours and - -
safety signs


1)
ISO 4080 - Rubber and plastics hoses and hose EN ISO 4080 1995
assemblies - Determination of permeability to
gas


1)
ISO 7000 - Graphical symbols for use on equipment - - -
Index and synopsis


1) 2)
ISO 15156-1 - Petroleum and natural gas industries - EN ISO 15156-1 2001
Materials for use in H2S-containing
environments in oil and gas production -
Part 1: General principles for selection of
cracking-resistant materials


1)
ISO 15394 - Packaging - Bar code and two-dimensional - -
symbols for shipping, transport and receiving
labels


1)
ISO 15649 - Petroleum and natural gas industries - Piping - -


1)
ISO 16110-1 - Hydrogen generators using fuel processing - -
technologies -
Part 1: Safety


1)
ISO/TS 16528 - Boilers and pressure vessels - Registration of - -
Codes and Standards to promote
international recognition

---------------------- Page: 7 ----------------------

NORME CEI
INTERNATIONALE
IEC



62282-5-1
INTERNATIONAL


Première édition
STANDARD

First edition

2007-02


Technologies des piles à combustible –
Partie 5-1:
Systèmes à piles à combustible portables –
Sécurité

Fuel cell technologies –
Part 5-1:
Portable fuel cell power systems –
Safety
© IEC 2007 Droits de reproduction réservés ⎯ Copyright - all rights reserved
Aucune partie de cette publication ne peut être reproduite ni No part of this publication may be reproduced or utilized in any
utilisée sous quelque forme que ce soit et par aucun procédé, form or by any means, electronic or mechanical, including
électronique ou mécanique, y compris la photocopie et les photocopying and microfilm, without permission in writing from
microfilms, sans l'accord écrit de l'éditeur. the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch Web: www.iec.ch
CODE PRIX
X
PRICE CODE
Commission Electrotechnique Internationale
International Electrotechnical Commission
МеждународнаяЭлектротехническаяКомиссия
Pour prix, voir catalogue en vigueur
For price, see current catalogue

---------------------- Page: 8 ----------------------

62282-5-1 © IEC:2007 – 3 –
CONTENTS
FOREWORD.7

1 Scope.11
1.1 System boundary .13
1.2 Equivalent level of safety.15
1.3 General statements .15
2 Normative references .15
3 Terms and definitions .21
4 Requirements .29
4.1 Physical environment and operating conditions .29
4.2 Material compatibility.29
4.3 Protection against mechanical hazards.31
4.4 Protection against toxicity of fuels and fuel feedstocks .31
4.5 Protection against explosion hazards .31
4.6 Protection against electric shock .33
4.7 Protection against fire hazard.45
4.8 Protection against temperature hazard .49
4.9 Protection against electromagnetic disturbances .51
4.10 Hazard and risk assessment.51
4.11 Protection against oxygen depletion .53
4.12 Emission of effluents .53
5 Construction .53
5.1 Fuel supply.53
5.2 Fuel processing systems .55
5.3 Enclosures .55
5.4 Battery supplies .55
5.5 Pressure vessels and piping.57
5.6 Hoses.59
5.7 Automatic shut-off valves .59
5.8 Regulators.59
5.9 Process control equipment .61
5.10 Filters.61
5.11 Motors.61
5.12 Fuel pumps .61
6 Instructions.61
6.1 Operation and maintenance manual .61
6.2 User's information manual .65
7 Labelling .69
7.1 General .69
7.2 Marking .69
7.3 Warnings.69
8 Type tests .71
8.1 Leakage test for liquid fuelled systems .71
8.2 Flammable fuel gas concentration test .73
8.3 Surface temperatures .73

---------------------- Page: 9 ----------------------

62282-5-1 © IEC:2007 – 5 –
8.4 Component temperatures .73
8.5 Wall, floor and ceiling temperatures .75
8.6 Dielectric strength .75
8.7 Leakage current at operating temperature .77
8.8 Abnormal operation .77
8.9 Strain relief .79
8.10 Insulating material.79
8.11 Earthing test.79
8.12 Tank pressure test .79
8.13 Stability .81
8.14 Impact test .81
8.15 Free drop test.83
8.16 Adhesion and legibility of marking materials .83
8.17 Flammable gas accumulation .83
8.18 Oxygen depletion .85
8.19 Emission of effluents – Closed room.87
8.20 Emission of effluents – Open room .87
8.21 Wind test.89
8.22 Strength test .89
8.23 Stress relief test .91
8.24 Fuel supply securement test.91
8.25 Shut-down parameters .93
9 Routine tests .93
9.1 Gas leakage test .93
9.2 Dielectric strength test.93

Annex A (informative) Ventilation rate for valve regulated lead acid batteries.95
Annex B (normative) Uncertainty of measurements.97

Bibliography.99

Figure 1 – Portable fuel cell power systems .13

---------------------- Page: 10 ----------------------

62282-5-1 © IEC:2007 – 7 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
___________

FUEL CELL TECHNOLOGIES –

Part 5-1: Portable fuel cell power systems –
Safety


FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62282-5-1 has been prepared by IEC technical committee 105:
Fuel cell technologies.
The text of this standard is based on the following documents:
FDIS Report on voting
105/135/FDIS 105/139/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

---------------------- Page: 11 ----------------------

62282-5-1 © IEC:2007 – 9 –
A list of all parts of IEC 62282 series, published under the general title Full cell technologies,
can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.

---------------------- Page: 12 ----------------------

62282-5-1 © IEC:2007 – 11 –
FUEL CELL TECHNOLOGIES –

Part 5-1: Portable fuel cell power systems –
Safety



1 Scope
This part of IEC 62282 covers construction, marking and test requirements for a.c. and d.c.
type portable fuel cell systems. These fuel cell systems are movable and not fastened or
otherwise secured to a specific location. The purpose of the portable fuel cell system is to
produce useable power.
This standard applies to a.c. and d.c. type portable fuel cell systems, with a rated output
voltage not exceeding 600 V a.c., or 850 V d.c. for indoor and outdoor use in a non-hazardous
area.
This standard does not apply to portable fuel cell systems that are:
a) permanently connected (hard wired) to the electrical distribution system;
b) permanently connected to a utility fuel distribution system;
c) exporting power to the grid;
d) for propulsion or auxiliary power of road vehicles;
e) micro fuel cell systems.
The following fuels and fuel feedstocks are considered within the scope of this standard:
• natural gas;
• liquefied petroleum gas, such as propane and butane;
• liquid alcohols, for example methanol, ethanol;
• gasoline;
• diesel;
• kerosene;
• hydrogen;
• metals (e.g. Mg, Al or Zn) or metal alloys immersed in electrolyte (e.g. aqueous solutions
of salts or alkali) in air or oxygen;
• chemical hydrides.
This standard does not preclude the use of similar fuels or oxidants from sources other than
air provided the unique hazards are addressed through additional requirements.

---------------------- Page: 13 ----------------------

62282-5-1 © IEC:2007 – 13 –





Power Inputs
Cabinet
electrical thermal


Thermal
management

system
Waste Heat
Fuel

processing
Fuel

system
Power
Fuel
conditioning
cell

system
module Useable power
Oxidant electrical

Oxidant
processing
system
Water
Internal power
treatment
Discharge
needs
system
Ventilation water
Inert Gas
Ventilation Exhaust gases,
Onboard
Water
Automatic
system ventilation
energy
control
storage
system
1 2
EMD EMI

Vibration, Noise,
wind, rain, vibration
temperature
etc.
IEC  285/07

Key
1
EMD: Electromagnetic disturbance
2
EMI: Electromagnetic interference
Figure 1 – Portable fuel cell power systems
1.1 System boundary
The overall design of a portable fuel cell system anticipated by this standard shall form an
assembly of some or all of the following systems (see Figure 1), integrated as necessary, to
perform designated functions, as follows:
Fuel processing system – chemical processing equipment including any ass
...

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