Mobile road construction machinery - Safety - Part 7: Specific requirements for slipform paver and texture curing machines (ISO/DIS 20500-7:2020)

This part of ISO 20500, together with part 1, deals with all significant hazards for slipform paver and texture curing machines when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer associated with the whole life time of the machine (see Clause 4).
The requirements of this part are complementary to the common requirements formulated in ISO 20500-1.
This document does not repeat the requirements from ISO 20500-1, but adds or replaces the requirements for application for slipform paver and texture curing machines.

Bewegliche Straßenbaumaschinen - Sicherheit - Teil 7: Besondere Anforderungen an Gleitschalungsfertiger und Nachbehandlungsgeräte (ISO/DIS 20500-7:2020)

Dieser Teil von ISO 20500 behandelt, zusammen mit Teil 1, alle signifikanten Gefährdungen für Gleitschalungsfertiger und Nachbehandlungsgeräte, wenn diese bestimmungsgemäß und unter den vernünftigerweise vom Hersteller vorhersehbaren Fehlbedienungsbedingungen während der gesamten Lebensdauer der Maschine verwendet werden (siehe Anhang D).
Die Anforderungen dieses Teils ergänzen die gemeinsamen Anforderungen, die in ISO 20500 1 formuliert sind.
Dieses Dokument wiederholt nicht die Anforderungen aus ISO 20500 1, sondern ergänzt oder ersetzt die Anforderungen zur Anwendung für Straßenfertiger.
Die folgenden signifikanten und relevanten Gefährdungen werden in diesem Dokument nicht behandelt:
- Blitzeinschlag.

Machines mobiles pour la construction de routes - Sécurité - Partie 7: Prescriptions spécifiques pour machines à coffrage glissant et de traitement de surface (ISO/DIS 20500-7:2020)

Premični stroji za gradnjo cest - Varnost - 7. del: Posebne zahteve za finišer z drsnim opažem in stroje za strjevanje teksture (ISO/DIS 20500-7:2020)

General Information

Status
Not Published
Public Enquiry End Date
30-Sep-2020
Technical Committee
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
20-Jul-2020
Due Date
07-Dec-2020
Completion Date
05-Oct-2020

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SLOVENSKI STANDARD
oSIST prEN ISO 20500-7:2020
01-september-2020
Premični stroji za gradnjo cest - Varnost - 7. del: Posebne zahteve za finišer z
drsnim opažem in stroje za strjevanje teksture (ISO/DIS 20500-7:2020)
Mobile road construction machinery - Safety - Part 7: Specific requirements for slipform
paver and texture curing machines (ISO/DIS 20500-7:2020)
Bewegliche Straßenbaumaschinen - Sicherheit - Teil 7: Besondere Anforderungen an
Gleitschalungsfertiger und Nachbehandlungsgeräte (ISO/DIS 20500-7:2020)
Machines mobiles pour la construction de routes - Sécurité - Partie 7: Prescriptions
spécifiques pour machines à coffrage glissant et de traitement de surface (ISO/DIS
20500-7:2020)
Ta slovenski standard je istoveten z: prEN ISO 20500-7
ICS:
93.080.10 Gradnja cest Road construction
oSIST prEN ISO 20500-7:2020 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 20500-7:2020

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oSIST prEN ISO 20500-7:2020
DRAFT INTERNATIONAL STANDARD
ISO/DIS 20500-7
ISO/TC 195 Secretariat: SAC
Voting begins on: Voting terminates on:
2020-07-10 2020-10-02
Mobile road construction machinery — Safety —
Part 7:
Specific requirements for slipform paver and texture
curing machines
Machines mobiles pour la construction de routes — Sécurité —
Partie 7: Prescriptions spécifiques pour finisseurs
ICS: 93.080.10
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 20500-7:2020(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2020

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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2020
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
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Published in Switzerland
ii © ISO 2020 – All rights reserved

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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
Contents Page
Foreword . v
Introduction . vii
1 Scope .1
2 Normative references .1
3 Terms and definitions .1
4 Safety requirements and/or protective/risk reduction measures .3
4.1 General .3
4.2 Visibility .3
4.2.1 Visibility performance criteria .3
4.2.2 Visibility performance criteria for the front boundary FB .4
4.3 Operation and handling .4
4.4 Operator's station .5
4.5 Access systems to operator's station and to maintenance points.5
4.6 Protection .5
4.7 Signal devices and warning signs.5
4.8 Electro-magnetic compatibility (EMC) .5
4.9 Noise and vibration .6
4.10 Conveyors .6
5 Verification of the safety requirements and/or protective/risk reduction measures .6
6 Information for use .7
6.1 Instruction handbook .7
Annex A (normative) Noise test code for slipform pavers .8
A.1 Scope .8
A.2 Determination of A-weighted sound power level .8
A.2.1 General .8
A.2.2 Measurement surface .8
A.2.3 Size of the measurement surface .8
A.2.4 Microphone positions on the hemispherical measurement surface .9
A.2.5 Positioning of the machine .9
A.2.6 Repetition of the test . 10
A.3 Determination of A-weighted emission sound pressure level at the operator's
position . 10
A.3.1 General . 10
A.3.2 Enclosed operator's positions . 10
A.3.3 Quantities to be determined . 10
A.3.4 Repetition of the test . 10
A.3.5 Microphone position(s) . 10
A.4 Operation conditions . 10
A.4.1 Fan speed . 10
A.4.2 Operating conditions for working units . 11
A.5 Uncertainty . 11
A.6 Information to be recorded . 12
A.7 Information to be reported . 12
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
A.8 Declaration and verification of noise emission values . 13
Annex B (informative) Examples of slipform pavers . 14
Annex C (informative) Examples of texture curing machines . 16
Annex D (informative) List of significant hazards . 17
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Directive 2006/42/EC aimed to be covered . 22


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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any
patent rights identified during the development of the document will be in the Introduction and/or on
the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the World
Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document ISO 20500-7 was prepared by Technical Committee ISO/TC 195, Building construction
machinery and equipment.
ISO 20500 consists of the following parts, under the general title Mobile road construction machinery —
Safety:
— Part 1: Common requirements
— Part 2: Specific requirements for road-milling machines
— Part 3: Specific requirements for soil-stabilising machines and recycling machines
— Part 4 Specific requirements for compaction machines
— Part 5: Specific requirements for paver-finishers
— Part 6: Specific requirements for mobile feeders
— Part 7: Specific requirements for slipform paver and texture curing machines
A list of all parts in the ISO 20500 series can be found on the ISO website.
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
© ISO 2020 – All rights reserved
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
Introduction
This International Standard is a type C standard as stated in ISO 12100.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered
are indicated in the scope of this International Standard.
When provisions of this type C standard are different from those which are stated in type A or B
standards, the provisions of this type C standard take precedence over the provisions of the other
standards for machines that have been designed and built according to the provisions of this type C
standard.

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oSIST prEN ISO 20500-7:2020

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oSIST prEN ISO 20500-7:2020
DRAFT INTERNATIONAL STANDARD ISO/DIS 20500-7:2020(E)
Mobile road construction machinery — Safety —
Part 7:
Specific requirements for slipform paver and texture
curing machines
1 Scope
This part of ISO 20500, together with part 1, deals with all significant hazards for slipform paver and
texture curing machines when they are used as intended and under the conditions of misuse which are
reasonably foreseeable by the manufacturer associated with the whole life time of the machine (see
Annex D).
The requirements of this part are complementary to the common requirements formulated in
ISO 20500-1.
This document does not repeat the requirements from ISO 20500-1, but adds or replaces the
requirements for application for paver-finisher.
The following significant and relevant hazards are not covered in this document:
— Lightning.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 3744:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources
using sound pressure — Engineering methods for an essentially free field over a reflecting plane
ISO 9244:2008, Earth-moving machinery — Machine safety labels — General principles
ISO 9244:2008 AMD 1:2016, Earth-moving machinery — Machine safety labels — General principles;
Amendment 1
ISO 11201:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission
sound pressure levels at a work station and at other specified positions in an essentially free field over a
reflecting plane with negligible environmental corrections
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 20500-1, Mobile road construction machinery — Safety — Part 1: Common requirements
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/
— ISO Online browsing platform: available at http://www.iso.org/obp
3.1
slipform paver
machine intended to move and to guide a mould that extrudes pre-vibrated concrete to make continuous
works, such as barriers, curb and gutter, parapet, glare-screen, variable height median barrier,
pavements, or canal ditches
Note to entry: see Figures B.1 and B.2
3.2
texture curing machine
machine that gives freshly laid concrete surfaces the desired surface texture by applying a texturing
device and sprays a dispersion on the concrete surface to prevent premature drying (see Figure C.1)
Note to entry: a texturing device is for example a broom, a jute garment or other foils
3.3
trimmer
power-driven cylindrical body on which the trimming tools are fitted, the cylindrical bodies rotate during
the trimming operation
Note to entry: Trimmers are used to level the surface in front of the offset mould
3.4
Concrete Mix Distributor
either a spreader auger or a diverter plough placed in front of the mould of a slipform paver with road
mould to spread concrete mix evenly before it enters the mould
3.5
Tie-Bar inserter
device which drives the tie bars into the concrete mix during the paving process
Note 1 to entry: See Figure B.3.
Note 2 to entry: There are several locations for tie-bar inserters: centerline, edge of pavement and shoulder line.
3.6
Dowel Bar Inserter (DBI)
device which places multiple load-transfer dowel bars (transverse contraction joint) in the freshly paved
concrete
Note 1 to entry: See Figure B.3.
Note 2 to entry: This device is located at the rear of the mould, or on the lateral formwork, or in the mould
structure itself.
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
4 Safety requirements and/or protective/risk reduction measures
4.1 General
Slipform paver and texture curing machines shall comply with the safety requirements and/or
protective/risk reduction measures of this clause. In addition, the machines shall be designed according
to the principles of EN ISO 12100:2010 for relevant but not significant hazards which are not dealt with
by this document.
Slipform paver and texture curing machines shall comply with the requirements of FprEN 474-1:2019,
as far as not modified or replaced by the requirements of this part.
4.2 Visibility
4.2 of ISO 20500-1 applies with the following additions.
4.2.1 Visibility performance criteria
The machine meets the requirements of this International Standard if the measurement results show no
maskings or maskings smaller than or equal to the performance criteria with direct or indirect view as
specified in Table 2.
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
Table 1 — Setup of machines
Dimension in metres
Offset slipform pavers Inset slipform pavers





Key
1 FB

4.2.2 Visibility performance criteria for the front boundary FB
The machine meets the requirements of this document if the measurement results show no maskings or
maskings smaller or equal to 300 mm when evaluated using the eye spacing of 405 mm and using a FB
test object height of 1.5 m.
NOTE The 12 m circle and the RB are not relevant for slipform pavers and texture curing machines.
4.3 Operation and handling
4.3 of ISO 20500-1 applies with the following exception:
4.3.2.2 does not apply for Slipform pavers and texture curing machines
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oSIST prEN ISO 20500-7:2020
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4.4 Operator's station
4.4 of ISO 20500-1 applies with the following exception:
— 4.4.2 of ISO 20500-1, first paragraph, does not apply for Slipform paver and texture curing machines;
— 4.4.3 of ISO 20500-1, first paragraph, applies for Slipform paver and texture curing machines with
the following modification:
— Ride-on mobile machinery not equipped with a cab shall be so designed that a canopy or other means
of sun protection can be fitted.
4.5 Access systems to operator's station and to maintenance points
4.9 of ISO 20500-1 applies with the following exception and addition:
— the height of the first step (600 mm) for access to the operator's position can be exceeded in
transport position of the machine if not required to reach the operator’s position for loading or
unloading the machine;
— provisions shall be made to minimize hazards if wheels and tracks are in the vicinity of the operator's
station, operator's places and/or in the access areas.
4.6 Protection
4.10 of ISO 20500-1 applies with the following addition;
— means shall be provided to stop concrete mix distributors even when they are operated in automatic
mode;
— dowel bar inserters shall be equipped with means (for example, positive interlock mechanisms) to
prevent horizontal and/or vertical movement during clearing dowel bar jams;
— tie bar inserters shall be equipped with means (for example, positive interlock mechanisms) to
prevent movement during clearing tie bar jams.
NOTE DBI and TBI for slipform pavers with road mould are equipped with bar feeding mechanism that can be

subject to on-the-fly maintenance operations.
4.7 Signal devices and warning signs
4.14 of ISO 20500-1 applies with the following addition:
— a legible and indelible warning sign (see e.g. Figure C.22 from ISO 9244) shall be applied on the outer
side of the protective devices, located around the trimmer;
— (a) legible and indelible warning sign(s) indicating potential distribution hazards shall be applied at
the front of the slipform paver near the concrete mix distributors, see e.g.
ISO 9244:2008+AMD 1:2016, Figure C.1, Figure C.5c or Figure C.26.
4.8 Electro-magnetic compatibility (EMC)
4.18 of ISO 20500-1 applies with the following addition:
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
— the antenna shall be located successively on the left- and right-hand sides of the Slipform paver or
texture curing machine, with the antenna parallel to the plane of the longitudinal symmetry of the
machine and in line with the operator's position.
4.9 Noise and vibration
4.19 of ISO 20500-1 applies with the following addition:
— for the determination of the noise emission values, Annex A applies to slipform pavers and
analogously to texture curing machines.
4.10 Conveyors
4.8 of ISO 20500-1 applies with the following additions and exceptions:
— the screw conveyor of the concrete filling hopper shall be guarded according to table 3 or with a mesh
width of maximum 260 x 220 mm and with an additional distance guard.
Table 2 — Hopper guards
Slot Mesh
a h b h
70 200 80 x 80 160
35 100 70 x 70 150
 40 x 40 90
a slot width
b mesh width
h minimum distance from guard to pinch point between auger and
hopper wall
all dimensions in mm
5 Verification of the safety requirements and/or protective/risk reduction
measures
Safety requirements and/or protective/risk reduction measures of Clauses 4 and 6 of this document shall
be verified according to Table 3.
Table3 sets out verification methods which shall be applied for each safety requirement in this document.
Where X(s) is indicated in the table, the corresponding verification method(s) shall be applied.
Table 3 shall be read in conjunction with the corresponding clauses.
Table 3 includes the following verification methods:
a) calculation: to establish that the requirements of this document have been met;
b) visual verification: to establish that something is present (e.g. a guard, a marking, a document);
c) measurement: to show that the required numerical values have been met (e.g. geometric dimensions,
safety distances, resistance of insulation of the electric circuits, results of physical tests);
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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
d) functional tests: to show that the adequate signals intended to be forwarded to the main control
system of the complete machine are available and comply with the requirements and with the
technical documentation;
e) special verification: by reference to a standard which is mentioned in the corresponding clause.
Table 3 — Verification of safety requirements and/or protective/risk reduction measures
4 Safety requirements and/or protective measures
4.1 General
4.2 Visibility  X
4.3 Operation and handling
4.4 Operator's station X
4.5 Access systems to operator's station and to maintenance points X X
4.6 Protection X
4.7 Signal devices and warning signs X
4.8 Electromagnetic compatibility (EMC)  X
4.9 Noise and vibration  X
4.10 Conveyors X X
6. Information for use X
Annex A Noise test code for slipform pavers  X
6 Information for use
6.1 Instruction handbook
6.2 of ISO 20500-1 applies with the following additions:
— information to communicate the potential hazards associated with cleaning and maintenance
operations;
— information about the hazard zones of concrete mix distributors;
— information about safe clearing of dowel bar or tie bar jams;
— information about travelling/transportation configuration and locking concerning moveable
attachments, for example concrete equipment;
— information for concrete equipment approved by the manufacturer.
© ISO 2020 – All rights reserved
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Clause number
Title
a) Calculation
b) Visual verification
c) Measurement
d) Functional test
e) Special verification

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oSIST prEN ISO 20500-7:2020
ISO/DIS 20500-7:2020(E)
Annex A
(normative)

Noise test code for slipform pavers
A.1 Scope
This noise test code specifies all the information necessary to carry out efficiently and under standardized
conditions the determination, declaration and verification of the noise emission characteristics of
slipform pavers.
Noise emission characteristics include emission sound pressure levels at workstations and the sound
power level. The determination of those quantities is necessary for:
— manufacturers to declare the noise emitted;
— comparing the noise emitted by machines in the family concerned;
— purposes of noise control at the source at the design stage.
The use of this noise test code ensures reproducibility of the determination of the noise emission
characteristics within specified limits determined by the grade of accuracy of the basic noise-
measurement method used. Noise-measurement methods allowed by this standard are engineering
methods (grade 2).
A.2 Determination of A-weighted sound power level
A.2.1 General
This annex specifies additional requirements for the determination of A-weighted sound power level
according to ISO 3744.
A.2.2 Measurement surface
A hemispherical test area shall be used for measurement.
A.2.3 Size of the measurement surface
The radius shall be calculated from the basic length L of the machine (Figures A.1 and A.2). The basic
length includes the main body of the machine plus working units, such as screed. The width of the
machine shall be the basic width of the slipform paver.
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oSIST prEN ISO 20500-7:2020
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Figure A.1 Figure A.2
The radius shall be:
— 4 m when the basic length L of the machine to be tested is less than or equal to 1,5 m;
— 10 m when the basic length L of the machine to be tested is greater than 1,5 m but less than or equal
to 4 m;
— 16 m when the basic length L of the machine to be tested is greater than 4 m.
A.2.4 Microphone positions on the hemispherical measurement surface
Six microphone positions (i.e. positions 2, 4, 6, 8, 10 and 12) shall be arranged according to Figure A.3.



Microphone
x/r y/r z
position
2 0,7 0,7 1,5 m
4 - 0,7 0,7 1,5 m
6 - 0,7 - 0,7 1,5 m
8 0,7 - 0,7 1,5 m
10 - 0,27 0,65 0,71 r
12 0,27 - 0,65 0,71 r




Figure A.3 — Microphone positions
A.2.5 Positioning of the machine
The center of the machine shall coincide with the center of the hemisphere, which is the intersecting point
of the x-axis and y-axis (see Figure A.3). The front (direction of travelling) of the machine shall point
towards the microphone positions 2 and 8. For positioning the machine, the middle of the basic length L
shall be regarded as the central point.
© ISO 2020
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