Safety of woodworking machines - Surface planing and thicknessing machines

This document specifies all significant hazards, hazardous situation and events as listed in Clause 4 relevant to stationary and displaceable surface planing and thicknessing machines with an integrated feed in thicknessing mode, (with or without demountable power feed unit in planning mode) and with manual loading and unloading of the work-piece, hereinafter referred to as "machines". The cutterblock is fixed in position and for thicknessing an integrated feed is provided. The machines are designed to cut solid wood, chipboard, fibreboard and plywood when they are used as intended and under the conditions foreseen by the manufacturer. This document does not deal with any hazards which result from the attachment of an optional mortising unit. These hazards are covered by prEN 940:2007. This document does not apply to machines set up on a bench or a table similar to a bench, which are intended to carry out work in a stationary position, capable of being lifted by one person by hand; surface planing and thicknessing machines where the cutterblock is adjustable for depth of cut setting in thicknessing mode; machines where the conversion from planing to thicknessing mode or vice versa is achieved by mounting or demounting parts/units; machines where surfacing and thicknessing can be performed at the same time. This document is not applicable to surface planing and thicknessing machines which are manufactured before the date of its publication as EN.

Sicherheit von Holzbearbeitungsmaschinen - Kombinierte Abricht- und Dickenhobelmaschinen

Sécurité des machines pour le travail du bois - Machines combinées à raboter et à dégauchir

Varnost lesnoobdelovalnih strojev - Kombinirani in debelinski skobeljni stroji - Dopolnilo A2

General Information

Status
Not Published
Public Enquiry End Date
09-Apr-2012
Technical Committee
Current Stage
98 - Abandoned project (Adopted Project)
Start Date
08-Aug-2012
Due Date
13-Aug-2012
Completion Date
08-Aug-2012

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Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN 861:2008+A1:2009/FprA2:2012
01-marec-2012
Varnost lesnoobdelovalnih strojev - Kombinirani in debelinski skobeljniki -
Dopolnilo A2
Safety of woodworking machines - Surface planing and thicknessing machines
Sicherheit von Holzbearbeitungsmaschinen - Kombinierte Abricht- und
Dickenhobelmaschinen
Sécurité des machines pour le travail du bois - Machines combinées à raboter et à
dégauchir
Ta slovenski standard je istoveten z: EN 861:2007+A1:2009/FprA2
ICS:
25.080.25 6WURML]DSORãþLQVNRREGHODYR Planing machines
79.120.10 Lesnoobdelovalni stroji Woodworking machines
SIST EN 861:2008+A1:2009/FprA2:2012 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 861:2008+A1:2009/FprA2:2012

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SIST EN 861:2008+A1:2009/FprA2:2012


EUROPEAN STANDARD
FINAL DRAFT
EN 861:2007+A1:2009
NORME EUROPÉENNE

EUROPÄISCHE NORM
FprA2
January 2012
ICS 79.120.10
English Version
Safety of woodworking machines - Surface planing and
thicknessing machines
Sécurité des machines pour le travail du bois - Machines Sicherheit von Holzbearbeitungsmaschinen - Kombinierte
combinées à raboter et à dégauchir Abricht- und Dickenhobelmaschinen
This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee
CEN/TC 142.

This draft amendment A2, if approved, will modify the European Standard EN 861:2007+A1:2009. If this draft becomes an amendment,
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this
amendment into the relevant national standard without any alteration.

This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has
the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2012 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 861:2007+A1:2009/FprA2:2012: E
worldwide for CEN national Members.

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
Contents Page
Foreword .4
1 Modification to the Foreword .5
2 Modifications to Clause 1, Scope .5
3 Modifications to Clause 2, Normative references .5
4 Modifications to 3.2, Definitions .6
5 Modifications to clause 4, List of significant hazards .7
6 Modification to 5.1, General . 10
7 Modifications to 5.2.1.1, General . 11
8 Modification to 5.2.1.2, Use of well tried components . 11
9 Modification to 5.2.1.3, Use of electronic components. 11
10 Modifications to 5.2.3, Starting . 11
11 Modifications to 5.2.4, Normal stopping . 12
12 Modifications to 5.2.5, Emergency stop . 12
13 Modifications to 5.3.4.1, General . 13
14 Modifications to 5.3.4.2, Brake release . 13
15 Modification to 5.3.6.1, General . 14
16 Modification to 5.3.6.3.1, Workpiece guiding during planning . 14
17 Modification to 5.3.7.1.1, General . 14
18 Modifications to 5.3.7.1.3, Safeguarding at the rear of the fence . 14
19 Modification to 5.3.7.2, Safeguarding the cutterblock and feed mechanism when
thicknessing . 14
20 Modification to 5.3.8, Guarding of drives . 15
21 Modification to 5.3.9, Characteristics of guards . 15
22 Modifications to 5.4.2.2, Noise emission measurement . 15
23 Modifications to 5.4.3, Emission of chips and dust . 15
24 Modifications to 5.4.4, Electricity . 16
25 Modification to 5.4.5, Ergonomics and handling . 16
26 Modification to 5.4.8, Electromagnetic compatibility . 16
27 Modifications to 6.1, General . 16
28 Modification to 6.2, Marking . 17
29 Modifications to 6.3, Instruction handbook . 17
30 Modifications to Annex E . 17
31 Modification to Annex F . 17
32 Modification to Annex G . 17
33 Modification to Annex ZA . 18
2

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
34 Modification to Annex ZB . 18
35 Modification to Bibliography . 18

3

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
Foreword
This document (EN 861:2007+A1:2009/FprA2:2012) has been prepared by Technical Committee
CEN/TC 142 “Woodworking machines - Safety”, the secretariat of which is held by UNI.
This document is currently submitted to the Unique Acceptance Procedure.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of the Machinery Directive.
For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document.
4

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
1 Modification to the Foreword
th
Replace 9 paragraph with:
"For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document.".
2 Modifications to Clause 1, Scope
st
Add at the end of 1 paragraph:"including reasonably foreseeable misuse".
st
Add after 1 paragraph: "Machines which are designed to work wood based materials may also be used for
surface planning and thicknessing hardened plastic materials with similar physical characteristics as wood.".
3 Modifications to Clause 2, Normative references
Delete reference to EN 982:1996, EN 983:1996, EN 61508-3:2001 and EN 62061:2005.
Add the following references:
"EN 61800-5-2:2007, Adjustable speed electrical power drive systems — Part 5-2: Safety requirements —
Functional (IEC 61800-5-2:2007)",
"EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their
components (ISO 4413:2010)
EN ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their
components (ISO 4414:2010)".
Replace "EN ISO 3743-1:1995" with "EN ISO 3743-1:2010" and replace the title with "Acoustics —
Determination of sound power levels and sound energy levels of noise sources using sound pressure —
Engineering methods for small movable sources in reverberant fields — Part 1: Comparison method for a
hard-walled test room (ISO 3743-1:2010)".
Replace "EN ISO 3744:1995" with "EN ISO 3744:2010" and replace the title with "Acoustics — Determination
of sound power levels and sound energy levels of noise sources using sound pressure — Engineering
methods for an essentially free field over a reflecting plane (ISO 3744:2010)".
Replace "EN ISO 3746:1995" with "EN ISO 3746:2010" and replace the title with "Acoustics — Determination
of sound power levels and sound energy levels of noise sources using sound pressure — Survey method
using an enveloping measurement surface over a reflecting plane (ISO 3746:2010)".
Replace "EN ISO 11202:1995" with "EN ISO 11202:2010" and replace the title with "Acoustics — Noise
emitted by machinery and equipment — Determination of emission sound pressure levels at a work station
and at other specified positions applying approximate environmental corrections (ISO 11202:2010)".
Replace "EN ISO 11204:1995" with "EN ISO 11204:2010" and replace the title with "Acoustics — Noise
emitted by machinery and equipment — Determination of emission sound pressure levels at a work station
and at other specified positions applying accurate environmental corrections (ISO 11204:2010)".
Replace "EN ISO 12100-1:2003" and "EN ISO 12100-2:2003" with "EN ISO 12100:2010, Safety of machinery
— General principles for design — Risk assessment and risk reduction (ISO 12100:2010)".
Replace throughout the standard reference to:
"EN 847-1:2005" with "EN 847-1:2005+A1:2007",
5

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
"EN 982:1996" with "EN ISO 4413:2010",
"EN 983:1996" with "EN ISO 4414:2010",
"EN 1005-2:2003" with "EN 1005-2:2003+A1:2009",
"EN 1005-4:2005" with "EN 1005-4:2005+A1:2009",
"EN 1037:1995" with "EN 1037:1995+A1:2008",
"EN 1088:1995" with "EN 1088:1995+A2:2008",
"EN 60439-1:1999" with "EN 60439-1:1999 and EN 60439-1:1999/A1:2004" in the text excluding Clause 2,
"EN 60529:1991" with "EN 60529:1991 and EN 60529:1991/A1 2000" in the text excluding Clause 2,
"EN ISO 3743-1:1995" with "EN ISO 3743-1:2010",
"EN ISO 3743-2:1996" with "EN ISO 3743-2:2009",
"EN ISO 3744:1995" with "EN ISO 3744:2010",
"EN ISO 3745:2003" with "EN ISO 3745:2009",
"EN ISO 3746:1995" with "EN ISO 3746:2010",
"EN ISO 4871:1996" with "EN ISO 4871:2009",
"EN ISO 9614-1:1995" with "EN ISO 9614-1:2009",
"EN ISO 11202:1995" with "EN ISO 11202:2010",
"EN ISO 11204:1995" with "EN ISO 11204:2010",
"EN ISO 11688-1:1998" with "EN ISO 11688-1:2009" and
"EN ISO 12100-1:2003" and "EN ISO 12100-2:2003" with "EN ISO 12100:2010".
4 Modifications to 3.2, Definitions
In NOTE to definition 3.2.1 replace first sentence in last paragraph with:
"When thicknessing, both of the surfacing tables can be raised.".
Delete term and definition 3.2.17 and renumber accordingly.
Replace existing definition 3.2.18 and NOTE 1 with:
"software that is part of the system supplied by the control manufacturer and which is not accessible for
modification by the user of the machinery.
NOTE 1 Firmware or system software are examples of embedded software (3.1.37 of EN ISO 13849-1:2008).".
Replace existing definition 3.2.19 and NOTE with:
6

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
"software specific to the application, implemented by the machine manufacturer, and generally containing
logic sequences, limits and expressions that control the appropriate inputs, outputs, calculations and decisions
necessary to meet the SRP/CS requirements
[3.1.36 of EN ISO 13849-1:2008]".
Add the following term and definition:
"3.2.20
performance level PL
discrete level used to specify the ability of safety-related parts of control systems to perform a safety function
under foreseeable conditions
[3.1.23 of EN ISO 13849-1:2008]".
5 Modifications to clause 4, List of significant hazards
st
Replace in 1 paragraph reference to EN 1050:1996 with EN ISO 12100:2010.
st
Delete in 1 paragraph the words: "as far as they are dealt with in this document".
nd
Replace 2 paragraph with: "These hazards are listed in Table 1:".
Replace Table 1 with:
7

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
"Table 1 — List of significant hazards
Hazards, hazardous situations and Relevant
No hazardous events EN ISO clause of
12100:2010 this
document

1 Mechanical hazards related to:
- machine parts or work-pieces due to:
6.2.2.1, 6.2.2.2,
 5.3.3, 5.3.5,
6.3
5.3.6, 5.3.7
a) shape;
b) relative location; 5.2.2, 5.2.5,
5.3.5, 5.3.6,
5.3.7
c) mass and stability (potential energy 5.3.1, 5.3.6,
of elements which may move under 5.3.7
the effect of gravity);
d) mass and velocity (kinetic energy of 5.2.3, 5.3.7
elements in controlled or uncontrolled
motion);
e) mechanical strength; 5.3.2, 5.3.3,
5.3.5, 5.3.6,
5.3.7, 5.3.8,
5.3.9,
Annex A,
Annex B,
Annex E
- accumulation of energy inside the machinery by:
6.2.10, 6.3.5.4
f) elastic elements (springs); 5.3.6, 5.3.7,
5.4.5
g) liquids and gases under pressure; 5.4.6, 5.4.7
1.1 Crushing hazard
5.3.7
1.2 Shearing hazard 5.3.7
1.3 Cutting or severing hazard 5.3.3, 5.3.7,
6.3
1.4 Entanglement hazard 5.3.7
1.5 Drawing-in or trapping hazard 5.3.7
to be continued
8

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
Table 1 — List of significant hazards (continued)
Hazards, hazardous situations and Relevant
No hazardous events EN ISO clause of this
12100:2010 document
1.6 Impact hazard 5.3.6
1.9 High pressure fluid injection or ejection
6.2.10 5.4.7
hazard
2 Electrical hazards due to:
6.2.9, 6.3.5.4
2.1 Contact of persons with live parts 5.4.4
(direct contact)
6.2.9
2.2 Contact of persons with parts which 5.4.4
have become live under faulty
conditions (indirect contact)
4 Hazards generated by noise, resulting in:
6.2.2.2, 6.3
4.1 Hearing loss (deafness), other 5.4.2
physiological disorders (loss of
balance, loss of awareness)
4.2 Interference with speech 5.4.2
communication, acoustic signals
7 Hazards generated by materials and substances (and their constituent
elements) processed or used by the machinery
6.2.3, 6.2.4
7.1 Hazards from contact with or inhalation 5.4.3
of harmful fluids and dusts
6.2.4
7.2 Fire 5.4.1
8 Hazards generated by neglecting ergonomic principles in machinery
design:
6.2.7, 6.2.8,
8.1 Unhealthy postures or excessive effort 5.2.2, 5.4.5,
6.2.11.12, 6.3.5.5,
6.3
6.3.5.6
6.2.8.3
8.2 Hand-arm or foot-leg anatomy 5.2.2, 5.3.7,
5.4.5
6.2.8.6
8.4 Local lighting 6.3
6.2.8, 6.2.11.8,
8.6 Human error, human behaviour 6.3
6.2.11.10, 6.3.5.2,
6.4
6.2.8.f, 6.2.11.8
8.7 Design, location or identification of 5.2.2
manual controls
6.2.8, 6.4.2
8.8 Design or location of visual display 5.4.5, 5.4.9,
units 6.1, 6.2
to be continued

9

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SIST EN 861:2008+A1:2009/FprA2:2012
EN 861:2007+A1:2009/FprA2:2012 (E)
Table 1 — List of significant hazards (concluded)
Hazards, hazardous situations and Relevant
No hazardous events EN ISO clause of
12100:2010 this
document
9 Combination of hazards 6.3.2.1 5.2.3, 5.2.5,
5.2.6, 5.2.7,
5.3.5, 5.4.9,
5.4.10
10 Unexpected start-up, unexpected overrun/overspeed (or any similar
malfunction) from:
6.2.11, 6.3.5.4
10.1 Failure/disorder of the control system 5.2.1, 5.2.2,
5.2.3, 5.2.4,
5.2.5, 5.2.6,
5.2.7
6.2.11.4
10.2 Restoration of energy supply after an 5.2.6
interruption
6.2.11.11
10.3 External influences on electrical 5.2.1, 5.4.8
equipment
10.5 Errors in the software 6.2.11.7 5.2.1
6.2.8, 6.2.11.8,
10.6 Errors made by the operator (due to 5.4.5,
6.2.11.10, 6.3.5.2,
mismatch of machinery with human 5.4.10, 6.3
6.4
characteristics and abilities, see 8.6)
11 Impossibility of stopping the 6.2.11.1, 6.2.11.3, 5.2.4, 5.2.5,
machine in the best possible 6.3.5.2 5.3.4
conditions
13 Failure of the power s
...

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