SIST EN 1807:2000+A1:2009
(Main)Safety of woodworking machines - Band sawing machines
Safety of woodworking machines - Band sawing machines
This document specifies all significant hazards, hazardous situations and events as listed in Clause 4 which are relevant to stationary and displaceable band sawing machines with either manual or automatic loading and/or unloading, hereinafter referred to as "machines" designed to cut solid wood, chipboard, fibreboard, plywood and also these materials where they are covered with plastic laminate or edgings.
This European Standard does not cover the hazards related to Electromagnetic Compatibility (EMC) as required by the EMC Directive 89/336/EEC of 03-05-89.
This European Standard does not apply to:
- hand held motor-operated electric tools or any adaptation permitting their use in a different mode, i.e. bench mounting;
NOTE 1 Hand-held motor operated electric tools are covered by the requirements of
EN 60745-1:2006 together with EN 60745-2-20:2003.
- transportable machines set up on a bench or a table similar to a bench, which are intended to carry out work in a stationary position, capable of being lifted by one person by hand.
NOTE 2 Transportable electrically driven machines are covered by the requirements of EN 61029-1:2000 together with EN 61029-2-5:2002.
This European Standard does not cover the hazards arising from machining processes (e.g. milling and sawing) of related to associated machines e.g. canters and circular saws.
This European Standard is primarily directed at machines which are manufactured after the date of issue of this standard.
Sicherheit von Holzbearbeitungsmaschinen - Bandsägemaschinen
Dieses Dokument spezifiziert alle in Abschnitt 4 aufgeführten signifikanten Gefährdungen, Gefährdungssituationen
und Gefährdungsereignisse, die auf stationäre und verschiebbare Bandsägemaschinen entweder
mit Handbeschickung und/oder Handentnahme oder automatischer Beschickung und/oder Entnahme
zutreffen — im Folgenden als „Maschinen“ bezeichnet —, die bestimmt sind zum Schneiden von Massivholz,
Spanplatten, Faserplatten und Sperrholz sowie diesen Werkstoffen, wenn sie mit Kunststoff beschichtet oder
mit Kunststoffkanten versehen sind."
!gelöschter Text"
!gelöschter Text" Diese Europäische Norm behandelt nicht die Gefährdungen bezüglich elektromagnetischer
Verträglichkeit (EMV), die in der EMV-Richtlinie 89/336/EWG vom 05-03-89 aufgeführt sind.
Diese europäische Norm gilt nicht für:
handgeführte motorbetriebene Elektrowerkzeuge oder irgendwelche Einrichtungen, die ihre Verwendung
in einer anderen Weise, d. h. in einem Gestell montiert, ermöglichen;"
!ANMERKUNG 1 Handgeführte motorbetriebene Elektrowerkzeuge sind durch die Anforderungen in
EN 60745-1:2006 zusammen mit EN 60745-2-20:2003 erfasst."
transportable Maschinen, die auf ein Gestell oder auf einen Tisch, der einem Gestell ähnlich ist,
aufgesetzt sind und die vorgesehen sind, während des Betriebs stationär verwendet zu werden, und die
von einer Person von Hand angehoben werden können."
!ANMERKUNG 2 Transportable, elektrisch angetriebene Maschinen sind durch die Anforderungen in
EN 61029-1:2000 zusammen mit prEN 61029-2-5:2002 erfasst."
Diese europäische Norm behandelt nicht die Gefährdungen, die von Bearbeitungsvorgängen (z. B. Fräsen
und Sägen) verbundener Maschinen wie z. B. Spanern und Kreissägen ausgehen.
Diese Norm ist in erster Linie auf Maschinen anzuwenden, die nach dem Ausgabedatum dieser Norm
hergestellt werden.
Sécurité des machines pour le travail du bois - Machines à scier à ruban
!Le présent document traite de tous les phénomènes, situations et événements dangereux significatifs tels qu’énumérés dans l'Article 4 qui sont pertinents pour les machines à scier à ruban fixes et déplaçables munies d'un système de chargement et/ou de déchargement soit manuel, soit automatique (ci-après désignées «machines»), conçues pour la coupe de bois massif, de panneaux de particules, de panneaux de fibres, de contreplaqué, ainsi que ces matériaux lorsque leur surface ou leurs chants sont recouverts de plastique."
!texte supprimé"
!texte supprimé" La présente norme européenne ne traite pas les risques relatifs à la compatibilité électromagnétique (CEM) tels que prescrits dans la Directive CEM 89/336/CEE du 89-05-03.
La présente norme européenne ne s'applique pas aux :
- !outils électriques à moteur portatifs ou toute adaptation permettant leur utilisation de manière différente, c'est-à-dire fixés sur un établi ;"
NOTE 1 !Les outils électriques portatifs à moteur sont couverts par les exigences de l'EN 60745-1:2006 et de l'EN 60745-2-20:2003."
- !machines déplaçables installées sur un établi ou une table similaire à un établi, destinées à exécuter des travaux dans une position fixe, pouvant être soulevées à la main par une personne."
NOTE 2 !Les machines déplaçables à entraînement électrique sont couvertes par les exigences de l'EN 61029-1:2000 et de l'EN 61029-2-5:2002."
La présente norme européenne ne traite pas des phénomènes dangereux produits par les procédés d'usinage (par exemple fraisage et sciage) dus aux machines associées (par exemple scie circulaire à chanfreiner).
La présente norme est applicable avant tout aux machines fabriquées après la date de publication de la présente norme.
Varnost lesnoobdelovalnih strojev - Tračne žage
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Holzbearbeitungsmaschinen - BandsägemaschinenSécurité des machines pour le travail du bois - Machines à scier à rubanSafety of woodworking machines - Band sawing machines79.120.10Lesnoobdelovalni strojiWoodworking machines25.080.60Strojne žageSawing machinesICS:Ta slovenski standard je istoveten z:EN 1807:1999+A1:2009SIST EN 1807:2000+A1:2009en01-november-2009SIST EN 1807:2000+A1:2009SLOVENSKI
STANDARD
SIST EN 1807:2000+A1:2009
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1807:1999+A1
September 2009 ICS 79.120.10 Supersedes EN 1807:1999English Version
Safety of woodworking machines - Band sawing machines
Sécurité des machines pour le travail du bois - Machines à scier à ruban
Sicherheit von Holzbearbeitungsmaschinen - Bandsägemaschinen This European Standard was approved by CEN on 6 May 1999 and includes Amendment 1 approved by CEN on 30 July 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1807:1999+A1:2009: ESIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 2 Contents Page Foreword .3Introduction .41Scope .42Normative references .53Terms and definitions .73.1Definitions .73.2Terminology .94!List of significant hazards" . 195Safety requirements and/or measures . 225.1Controls . 225.2Protection against mechanical hazards . 285.3Protection Against Non-mechanical Hazards . 576Information for use . 626.1Warning Devices . 626.2Marking of the machine . 626.3Instruction Handbook . 63Annex A (informative)
Safe working practice . 69Annex B (normative)
Test for adjustable guard over cutting area of saw blade . 80Annex C (normative)
Operating conditions for noise emission measurement . 82Annex D (informative)
Indication of the clauses of this European standard that are applicable to each type of machine covered by the European standard . 85Annex E (informative)
Machines requiring special procedures . 89Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC" . 90Annex ZB (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC" . 91!Bibliography" . 92 SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 3 Foreword This document (EN 1807:1999+A1:2009) has been prepared by Technical Committee CEN/TC 142 "Woodworking machines - Safety" the Secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2010, and conflicting national standards shall be withdrawn at the latest by March 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-07-30. This document supersedes EN 1807:1999. The start and finish of text introduced or altered by amendment is indicated in the text by tags!"This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of !Machinery Directives". !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." !This European Standard also supports essential requirements of the Outdoor Noise Directive 2000/14/EC." Organisations contributing to the preparation of this European Standard include: The European Manufacturers Association "EUMABOIS". Normative and informative annexes to this European Standard are listed in the Contents list. The European Standards produced by CEN /TC 142 are particular to woodworking machines and complement the relevant A and B standards on the subject of general safety (see introduction of
!EN ISO 12100-1:2003" for a description of A, B and C standards). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 4 Introduction This European Standard has been prepared to be a harmonised standard to provide one means of conforming to the Essential Health and Safety Requirements of the Machinery Directive and associated EFTA Regulations.
This European Standard is a type "C" standard as defined in !EN ISO 12100-1:2003". The extent to which hazards are covered is indicated in the scope of this European Standard. The requirements of this standard concern designers, manufacturers, suppliers and importers of band sawing machines, re-sawing machines and log sawing machines. This European Standard also includes information to be provided by the manufacturer to the user. 1 Scope !This document specifies all significant hazards, hazardous situations and events as listed in Clause 4 which are relevant to stationary and displaceable band sawing machines with either manual or automatic loading and/or unloading, hereinafter referred to as “machines” designed to cut solid wood, chipboard, fibreboard, plywood and also these materials where they are covered with plastic laminate or edgings." !deleted text" !deleted text" This European Standard does not cover the hazards related to Electromagnetic Compatibility (EMC) as required by the EMC Directive 89/336/EEC of 03-05-89. This European Standard does not apply to: !hand held motor-operated electric tools or any adaptation permitting their use in a different mode, i.e. bench mounting;" !NOTE 1 Hand-held motor operated electric tools are covered by the requirements of
EN 60745-1:2006 together with EN 60745-2-20:2003." !transportable machines set up on a bench or a table similar to a bench, which are intended to carry out work in a stationary position, capable of being lifted by one person by hand." !NOTE 2 Transportable electrically driven machines are covered by the requirements of EN 61029-1:2000 together with EN 61029-2-5:2002." This European Standard does not cover the hazards arising from machining processes (e.g. milling and sawing) of related to associated machines e.g. canters and circular saws. This European Standard is primarily directed at machines which are manufactured after the date of issue of this standard. SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 5 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies." !deleted text" !EN 349:1993", Safety of machinery — Minimum gaps to avoid crushing of parts of the human body !deleted text" !EN 614-1:2006, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles" !EN 894-1:1997, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 2: Displays EN 894-3:2000, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 3: Control actuators" EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hydraulics EN 983:1996, Safety of machinery — safety requirements for fluid power systems and their components — Pneumatics !EN 1005-1:2001, Safety of machinery — Human physical performance — Part 1: Terms and definitions EN 1005-2:2003, Safety of machinery — Human physical performance — Part 2: Manual handling of machinery and component parts of machinery EN 1005-3:2002, Safety of machinery — Human physical performance — Part 3: Recommended force limits for machinery operation EN 1005-4:2005, Safety of machinery — Human physical performance — Part 4: Evaluation of working postures and movements in relation to machinery EN 1037:1995, Safety of machinery — Prevention of unexpected start-up" EN 1088:1995, Safety of machinery — Interlocking devices associated with guards - Principles for design and selection !EN 1760-1:1997, Safety of machinery — Pressure sensitive protective devices — Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors" !EN 60204-1:2006", Safety of machinery — Electrical equipment of machines — Part 1: Specification for general requirements !(IEC 60204-1:2005, modified)" !HD 21.1 S4:2002, Cables of rated voltages up to and including 450/750 V and having thermoplastic insulation — Part 1: General requirements" !HD 22.1 S4:2002, Cables of rated voltages up to and including 450/750 V and having cross-linked insulation — Part 1: General requirements" SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 6 EN 60529:1991, Specification for degree of protection provided by enclosure (IP code) (IEC 60529:1989) !EN 60825-1:2007", Safety of laser products — Equipment classification requirements and user’s guide !(IEC 60825:2007)" !EN 60947-4-1:2001", Specification for low voltage switchgear and control gear — Part 4: Contractors and motor starters — Section 1: Electromechanical contractors and motor starters
!(IEC 60947-4-1:2000)" !EN 60947-5-1:2004", Specification for low voltage switchgear and control gear — Part 5: Control circuits, devices and switching elements — Section 1: Electromechanical control circuit devices
!(IEC 60947-5-1:2003)" !EN 61029:2000", Safety of transportable motor operated electric tools — Part 1: General requirements !(IEC 61029-1:1990, modified)" !EN 61029-2-5:2002, Safety of transportable motor-operated electric tools — Part 2: Particular requirements for band saws (IEC 61029-2-5:1993+A1:2001, modified)" !CLC/TS 61496-2:2006", Safety of machinery — Electro-sensitive protective equipment — !Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)
(IEC 61496-2:2006)" EN ISO 3743-1:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering methods for small, moveable sources in reverberant fields — Part 1: Comparison method for hard walled test rooms (ISO 3743-1:1994) EN ISO 3743-2:1996, Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering methods for small, moveable sources in reverberant fields — Part 2: Methods for special reverberant test rooms (ISO 3743-2:1996) EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering method in an essentially free field over a reflecting plane (ISO 3744:1995) !EN ISO 3745:2003, Acoustics — Determination of sound power levels of noise sources using sound pressure — Precision methods for anechoic and semi-anechoic rooms (ISO 3745:2003)" EN ISO 3746:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure — Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995) EN ISO 9614-1:1995, Acoustics — Determination of sound power levels of noise sources using sound intensity — Part 1: Measurement at discrete points (ISO 9614-1:1993) !EN ISO 4871:1996, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)" EN ISO 11202:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at the workstation and at other specified positions — Survey method in situ (ISO 11202:1995) EN ISO 11204:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at the workstation and at other specified positions — Method requiring environmental corrections (ISO 11204:1995) !EN ISO 11688-1:1998, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning (ISO/TR 11688-1:1995)" !EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 7 EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003)" !EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006)" !EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)" !ISO 1940-1:2003, Mechanical vibration — Balance quality requirements for rotors in a constant (rigid) state — Part 1: Specification and verification of balance tolerances" !deleted text" ISO 7960:1995, Airborne noise emitted by machine tools — Operating conditions for woodworking machines !deleted text" 3 Terms and definitions 3.1 Definitions For the purposes of this standard the following definitions apply: 3.1.1 band sawing machine a sawing machine with one or more saw blades in the form of continuous bands each mounted on and running between two or more band wheels 3.1.2 saw blade straining the force exerted on the saw blade to keep it in position on the band wheels during cutting (see figure 15) 3.1.3 tensioning the process used to form the cross-section of the saw blade, either by rolling or hammering, in order to ensure that the front and back edges of the saw blade grip the band wheels 3.1.4 Saw blade tracking the means used to maintain the position of the saw blade on the band wheels (see figure 16) 3.1.5 dogging the means of securing a log for cutting 3.1.6 table band saw a hand fed band sawing machine with a fixed or tilting table (bed) or tilting frame (see figures 1, 7 and 8) 3.1.7 log band saw a band sawing machine designed for the primary conversion of logs 3.1.7.1 travelling table log saw a hand fed or power fed log band saw fitted with a travelling table and dogging (see figure 3) SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 8 3.1.7.2 reciprocating carriage log saw a power fed log band saw fitted with a reciprocating carriage and dogging (see figure 4) 3.1.7.3 conveyor fed log saw a log band saw fitted with a conveyor as an integrated feed device (see figure 5) 3.1.7.4 moving head rig log saw (gantry log saw) a log band saw with a moving saw unit (see figure 6) 3.1.8 band re-saw a band sawing machine with integrated feed used for secondary conversion of solid wood (see figures 2, 9, 10, 27 and 29) 3.1.9 manual control a situation where each process movement is initiated by the operator 3.1.10 machine actuator a power mechanism used to effect motion of the machine 3.1.11 hand feed the manual holding and/or guiding of the workpiece.
Hand feed includes the use of a hand operated carriage on which the workpiece is placed manually or clamped and the use of a demountable power feed unit 3.1.12 demountable power feed unit a feed mechanism which is mounted on a hand fed machine so that it can be moved from its working position without the use of a spanner or similar additional device 3.1.13 integrated feed a feed mechanism for the workpiece or tool which is integrated with the machine and where the workpiece or machine element with incorporated tool are held and controlled mechanically during the machining operation 3.1.14 run-up time the elapsed time from the actuation of the start control device until the driven band wheel reaches the intended speed 3.1.15 run-down time the elapsed time from the actuation of the stop control device until driven band wheel standstill 3.1.16 manual loading of power fed machines where the workpiece is presented by the operator directly to the machine integrated feed, e.g. rotating feed rollers, travelling table or reciprocating carriage;
i.e. for which there is no intermediate loading device to receive and transfer the workpiece from the operator to the integrated feed 3.1.17 manual unloading of power fed machines where the workpiece is removed by the operator directly from the machine outfeed; i.e. for which there is no intermediate unloading device to receive and transfer the workpiece from the machine outfeed to the operator SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 9 3.1.18 cutting area The area where the saw blade can be involved in the cutting process 3.1.19 non-cutting area
the area where the saw blade is not involved in the cutting process 3.1.20 !displaceable machine" a machine which is located on the floor, stationary during use and equipped with a device, normally wheels, which allows it to be moved between locations 3.1.21 stationary machine a machine designed to be located on or fixed to the floor or other parts of the structure of the premises and to be stationary during use 3.1.22 !information from the supplier" statements, sales literature, leaflets or other documents, where the manufacturer (or supplier) declares either the characteristics or the compliance of the material or product to a relevant standard 3.2 Terminology The names of the main parts of the machines are shown in figures and Tables 1 to 6.
Figure 1 a) — Guards closed SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 10
Figure 1b) — Guards open Figure 1 — Hand fed table band saw Table 1 — Terminology for table band saw
1 Table 2 Adjustable fence 3 Bandsaw blade 4 Top band wheel 5 Bottom band wheel 6 Start and stop controls 7 Band wheel guard 8 Adjustable guard for saw blade !deleted text"
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EN 1807:1999+A1:2009 (E) 11
Figure 2 — Band re-saw SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 12 Table 2 — Terminology for band re-saw
1 Feed roller 2 Workpiece support (table) 3 Infeed table roller 4 Outfeed table roller 5 Fence 6 Handwheel for adjustment of feed rollers 7 Band wheel guard 8 Adjustable guard for saw blade !9 Start and stop controls"
Figure 3 — Travelling table log saw SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 13 Table 3 — Terminology for travelling table log saw
1 Travelling table 2 Dogging 3 Fence 4 Saw blade 5 Band wheel guards 6 Adjustable guard for saw blade 7 Below travelling table height by not more than 100 mm
Figure 4 — Reciprocating carriage log saw SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 14
Table 4 — Terminology for reciprocating carriage log saw
1 Reciprocating log carriage 2 Band wheel guard 3 Saw guides 4. Saw blade 5 Adjustable guard for saw blade 6 Dust extraction outlet 7 Pit
Figure 5 — Conveyor fed log saw Table 5 — Terminology for conveyor fed log saw
1 Conveyor 2 Saw blades 3 Spiked idle roller 4 Band wheel guards
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EN 1807:1999+A1:2009 (E) 15
Figure 6 — Moving head rig log saw Table 6 — Terminology for moving head rig log saw
1 Moving head rig 2 Saw blade 3 Band wheel guard
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EN 1807:1999+A1:2009 (E) 16
Figure 7 — Hand fed table band saw with three band wheels
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EN 1807:1999+A1:2009 (E) 17
Figure 8 — Hand fed table band saw (tilting saw unit)
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Figure 9 — Twin opposed band re-saws
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EN 1807:1999+A1:2009 (E) 19
Figure 10 —Twin band re-saws in tandem 4 !List of significant hazards" !This clause contains all significant hazards, hazardous situations and events (see EN 1050:1996) as far as they are dealt with in this document, identified by risk assessment as significant for the machines as defined in the scope and which require action to eliminate or reduce the risk. This document deals with these significant hazards by defining safety requirements and/or measures or by reference to relevant standards. These hazards are listed in Table 1 in accordance with Annex A of EN 1050:1996.
SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 20 Table 7 — List of significant hazards
No Hazards, hazardous situations and hazardous events EN ISO 12100 Relevant sub-clause of this document
Part 1: 2003 Part 2: 2003
1 Mechanical hazards related to: - machine parts or work-pieces:
a) shape; 4.2 4.2.1, 4.2.2, 5 5.2.2, 5.2.3.1, 5.2.6, 5.2.7.1.2, 5.2.7.2, 5.2.7.3, 5.2.8
b) relative location; 5.1.2, 5.1.4, 5.2.3.1, 5.2.3.2, 5.2.7.1.2, 5.2.7.4, 5.2.8, 5.2.9
c) mass and stability (potential energy of elements which may move under the effect of gravity); 5.2.5
d) mass and velocity (kinetic energy of elements in controlled or uncontrolled motion); 5.2.1, 5.2.7.1.2, 5.2.7.3
e) mechanical strength. 5.2.2.1, 5.2.6.2
- accumulation of energy inside the machinery:
f) elastic elements (springs), or 4.2 4.10, 5.5.4 5.2.6
g) liquids and gases under pressure; 4.2 4.10, 5.5.4 5.3.7, 5.3.8 1.1 Crushing hazard 4.2.1
5.2.9 1.2 Shearing hazard 5.2.8, 5.2.9 1.3 Cutting or severing hazard 5.2.7 1.4 Entanglement hazard 5.2.7, 5.2.8 1.5 Drawing-in or trapping hazard 5.2.7, 5.2.8, 5.2.9 1.6 Impact hazard 5.2.7 1.7 Stabbing or puncture hazard 5.2.2 1.9 High pressure fluid injection or ejection hazard 5.3.7, 5.3.8 SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 21 Table 1 – (continued) 2 Electrical hazards due to: 2.1 Contact of persons with live parts (direct contact) 4.3 4.9, 5.5.4 5.3.4, 5.3.15, 5.3.16 2.2 Contact of persons with parts which have become live under faulty conditions (indirect contact) 4.3 4.9 5.3.4, 5.3.15, 5.3.16 4 Hazards generated by noise, resulting in: 4.1 Hearing loss (deafness), other physiological disorders (loss of balance, loss of awareness) 4.5 4.2.2, 5 5.3.2 6 Hazards generated by radiation 6.5 Lasers 4.7
5.3.12 7 Hazards generated by materials and substances (and their constituent elements) processed or used by the machinery 7.1 Hazards from contact with or inhalation of harmful fluids and dusts 4.8 4.3b, 4.4
5.3.3 7.2 Fire hazard 4.8 4.4
5.3.1 8 Hazards generated by neglecting ergonomic principles in machinery design related to: 8.1 Unhealthy postures or excessive effort 4.9 4.7, 4.8.2, 4.11.12, 5.5.5, 5.5.6 5.1.2 8.2 Hand-arm or foot-leg anatomy 4.9 4.8.3
5.1.2 8.4 Local lighting
4.8.6 6.3 8.6 Human error, human behaviour
4.8, 4.11.8, 4.11.10, 5.5.2, 6 6.3 8.7 Design, location or identification of manual controls
4.8.7, 4.11.8 5.1.2 8.8 Design or location of visual display units
4.8.8, 6.2 5.1.2 10 Unexpected start up, unexpected overrun/overspeed (or any similar malfunction) from: 10.1 Failure/disorder of the control system
4.11, 5.5.4
5.1.1 10.2 Restoration of energy supply after an interruption
4.11.4
5.1.1, 5.1.9 10.3 External influences on electrical equipment
4.11.11 5.1.1 10.6 Errors made by the operator (due to mismatch of machinery with human characteristics and abilities, see 8.6) 4.9 4.8, 4.11.8, 4.11.10, 5.5.2, 6 5.1.1, 5.3.5, 6.3 11 Impossibility of stopping the machine in the best possible conditions
4.11.1, 4.11.3, 5.5.2
5.1.2, 5.1.4, 5.2 13 Failure of the power supply
4.11.1, 4.11.4 5.1.9 SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 22 Table 1 – (continued) 14 Failure of the control circuit
4.11, 5.5.4 5.1.1 15 Errors of fitting 4.9
4.7, 6.5
5.1.8 16 Break-up during operation 4.2.2 4.3 5.2.2 17 Falling or ejected objects or fluids 4.2.2 4.3, 4.10 5.2.2, 5.2.3, 5.2.9
18 Loss of stability / overturning of machinery 4.2.2 5.2.6
5.2.1 " 5 Safety requirements and/or measures For guidance in connection with risk reduction by design, see !4.1 of EN ISO 12100-2:2003" and in addition: 5.1 Controls 5.1.1 Safety and reliability of control systems !For the purposes of this standard a safety related control system is one from and including the initial manual control or position detector or sensor up to and including the power control element of the final machine actuator, e.g. motor or brake." The safety related control systems of this machine are those for: starting the drive motor for the driven band wheel (see 5.1.3); starting the integrated feed (see 5.1.3 and 5.1.3.1); normal stopping (see 5.1.4.1 and 5.1.4.2); emergency stopping (if required) (see 5.1.5); stopping powered feed rollers (see 5.1.2.1 and 5.1.5); interlocking (see 5.2.7.1.1, 5.2.7.2.1, 5.2.7.3.1, 5.2.7.3.2, 5.2.7.4 and 5.2.8); interlocking with guard locking (see 5.2.7.1.1, 5.2.7.2.1, 5.2.7.3.1 and 5.2.8); mode selection (if required) (see 5.1.6); opening/closing the adjustable saw blade guard during movement of the reciprocating carriage, moving head rig, conveyor feed or travelling table (see 5.2.7.3.2.1); trip devices (where fitted) (see 5.2.7.2.5); activation of the compensation device (see 5.2.3.1); initiation of the braking system (see 5.2.4); brake release (see 5.1.6); pressure sensitive devices (where fitted) (see 5.2.7.2.4); SIST EN 1807:2000+A1:2009
EN 1807:1999+A1:2009 (E) 23 opto-electronic devices (where fitted) (see 5.2.7.2.4). These control systems shall be designed and constructed using “well tried components and principles”. For the purpose of this standard “well tried components and principles” means: a) electrical components if they comply with relevant standards including: !EN 60947-5-1:2004" (section 3) for control switches with positive opening operation used as mechanically actuated position detectors for interlocking of guards and for relays used in auxiliary circuits; !EN 60947-4-1:2001" for electromechanical contactors and motor-starters used in mains circuits; !HD 22.1 S4:2002" for rubber insulated cables; !HD 21.1 S4:2002" for polyvinyl chloride cables if these cables are additionally protected against mechanical damage by positioning (e.g. inside frames). b) electrical principles if the controls comply with the first four measures listed in 9.4.2.1 of !EN 60204-1:2006".
The circuits shall be 'hardwired'.
If electronic components are used
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