SIST EN 13204:2016
(Main)Double acting hydraulic rescue tools for fire and rescue service use - Safety and performance requirements
Double acting hydraulic rescue tools for fire and rescue service use - Safety and performance requirements
This European Standard deals with the technical requirements to minimize the risks of hazards listed in Annex A which can arise during the operation and/or maintenance of double acting hydraulic rescue tool systems, when carried out as intended by the manufacturer or his authorized representative.
All the safety requirements of this document apply to double acting hydraulic rescue tools manufactured after the date of publication.
Double acting hydraulic rescue tool systems are intended for use by the firefighting and rescue services, principally for cutting through, spreading or pushing apart the structural parts of road vehicles, ships, trains, aircraft and building structures involved in accidents. They consist of a separate power pack, the tool[s] and the necessary interconnections and intended accessories, as defined in Clause 3 – Terms and definitions.
NOTE 1 The aim is to assist whilst extracting the casualties or to create a working space for paramedical services taking the local conditions into account.
This European Standard does not establish the additional requirements for:
a) operation in severe conditions (e.g. extreme environmental conditions such as: temperatures outside the range –20 °C +55 °C, corrosive environment, tropical environment, contaminating environments, strong magnetic fields, potentially explosive atmospheres);
b) the risk directly arising from the means provided for the portability, transportability and mobility of double-acting hydraulic rescue tools during periods of their operation.
NOTE 2 For the EU/EEA other Directives can be applicable to the equipment in the scope, for example the Electro Magnetic Compatibility Directive.
Doppelt wirkende hydraulische Rettungsgeräte für die Feuerwehr und Rettungsdienste - Sicherheits- und Leistungsanforderungen
Diese Europäische Norm behandelt die technischen Anforderungen zur Risikominimierung der in Anhang A aufgeführten Gefährdungen, die auftreten können, wenn doppelt wirkende hydraulische Rettungsgerätesysteme wie vom Hersteller oder seinem autorisierten Vertreter vorgesehen bedient und/oder gewartet werden.
Alle sicherheitstechnischen Anforderungen dieses Dokuments gelten für doppelt wirkende hydraulische Rettungsgeräte, die nach dem Erscheinungsdatum hergestellt werden.
Doppelt wirkende hydraulische Rettungsgerätesysteme sind vorgesehen für den Einsatz durch Feuerwehren und Rettungsdienste im Wesentlichen für das Durchtrennen, Spreizen oder Auseinanderziehen von Teilen von Fahrzeugen, Schiffen, Schienenfahrzeugen, Flugzeugen und Gebäudeteilen, die in Unfälle verwickelt sind. Diese Geräte bestehen, wie in Abschnitt 3 – Begriffe festgelegt, aus einem separaten Pumpenaggregat, dem (den) Rettungsgerät(en) sowie den erforderlichen Anschlüssen und vorgesehenem Zubehör.
ANMERKUNG 1 Das Ziel des Einsatzes ist die Hilfestellung bei der Bergung von Unfallopfern oder das Schaffen eines Arbeitsbereiches für Sanitätsdienste unter Berücksichtigung der örtlichen Gegebenheiten.
Diese Europäische Norm legt keine zusätzlichen Anforderungen fest für:
a) den Betrieb unter schwierigen Bedingungen (z. B. extreme Umgebungsbedingungen wie: Temperaturen außerhalb des Bereichs von –20 °C und +55 °C, korrosive Umgebung, tropische Umgebung, kontaminierende Umgebungen, starke Magnetfelder, potentiell explosionsfähige Atmosphäre);
b) die Gefahr, die direkt aus den Einrichtungen entsteht, die zum Tragen, Transportieren und für die Mobilität von doppelt wirkenden hydraulischen Rettungsgeräten während des Einsatzzeitraumes vorgesehen sind.
ANMERKUNG 2 Für die EG/den EWG können weitere Richtlinien für die im Anwendungsbereich genannten Geräte gelten, wie z. B. die Richtlinie zur Elektromagnetischen Verträglichkeit.
Matériels hydrauliques de désincarcération à double effet à usage des services d'incendie et de secours - Prescriptions de sécurité et de performance
La présente Norme européenne traite des prescriptions techniques visant à réduire au minimum les risques de survenue des phénomènes dangereux indiqués dans l’Annexe A, qui peuvent se présenter pendant le fonctionnement et/ou la maintenance des matériels de désincarcération hydrauliques à double effet, lorsque ces opérations sont effectuées conformément aux indications du fabricant ou de son mandataire.
Toutes les prescriptions de sécurité du présent document s’appliquent aux matériels de désincarcération hydrauliques à double effet fabriqués après sa date de publication.
Les systèmes de désincarcération hydrauliques à double effet sont destinés aux services d’incendie et de secours, principalement pour découper, écarter ou pousser les parties structurelles des véhicules routiers, des bateaux, des trains, des avions et des structures de construction impliquées dans les accidents. Comme défini dans l’Article 3 « Termes et définitions », ces systèmes sont composés d'un bloc d’alimentation indépendant, du (des) matériel(s) et des raccordements nécessaires ainsi que des accessoires prévus.
NOTE 1 L’objectif consiste à faciliter l’extraction des blessés ou à créer un espace de travail pour les équipes paramédicales, en tenant compte de la situation rencontrée.
La présente Norme européenne n’établit pas les prescriptions supplémentaires pour :
a) le fonctionnement dans des conditions très difficiles (par exemple, des conditions d’environnement extrêmes telles que des températures en dehors de la plage –20 °C +55 °C, un environnement corrosif, un milieu tropical, un environnement contaminant, des champs magnétiques intenses ou des atmosphères potentiellement explosibles) ;
b) les risques découlant directement des moyens utilisés pour la portabilité, la transportabilité et la mobilité des matériels de désincarcération hydrauliques à double effet au cours de leur utilisation.
NOTE 2 Pour l’UE/EEE, d’autres directives peuvent s'appliquer aux équipements concernés, par exemple la Directive Compatibilité Électromagnétique.
Dvojno delujoče hidravlične reševalne naprave za gasilske in reševalne enote - Varnostne zahteve za delovanje
Ta evropski standard obravnavana tehnične zahteve za zmanjšanje tveganj, navedenih v dodatku A, do katerih lahko pride med obratovanjem in/ali vzdrževanjem sistemov dvojno delujočih hidravličnih reševalnih naprav, ko jih v skladu z navodili izvaja proizvajalec ali njegov zakoniti zastopnik.
Vse varnostne zahteve v tem dokumentu veljajo za dvojno delujoče hidravlične reševalne naprave, izdelane po datumu objave.
Sistemi dvojno delujočih hidravličnih reševalnih naprav so namenjeni uporabi za protipožarno obrambo in reševanje, predvsem za prebijanje prek konstrukcijskih delov cestnih vozil, ladij, vlakov, zrakoplovov in zgradb v nesrečah. Kot je določeno v točki 3 (Izrazi in definicije), jih sestavljajo ločeni akumulator, orodja ter potrebne povezave in temu namenjeni pripomočki.
OPOMBA 1: Namen je pomoč pri reševanju žrtev ali zagotavljanje delovnega okolja za parazdravstvene storitve ob upoštevanju lokalnih pogojev.
Ta evropski standard ne določa dodatnih zahtev za:
a) delovanje v zahtevnih pogojih (npr. izredni okoljski pogoji, kot so: temperature zunaj območja od –20 °C do +55 °C, korozivno okolje, tropsko okolje, onesnažujoče okolje, močna magnetna polja, potencialno eksplozivne atmosfere);
b) tveganja, ki izhajajo neposredno iz sredstev, zagotovljenih za prenosljivost, prevozljivost in mobilnost dvojno delujočih hidravličnih reševalnih naprav med njihovim delovanjem.
OPOMBA 2: Za EU/EEA se lahko uporabijo druge direktive, ki veljajo za področje uporabe opreme, na primer direktiva o elektromagnetni združljivosti.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Doppelt wirkende hydraulische Rettungsgeräte für die Feuerwehr und Rettungsdienste - Sicherheits- und LeistungsanforderungenMatériels hydrauliques de désincarcération à double effet à usage des services d'incendie et de secours - Prescriptions de sécurité et de performanceDouble acting hydraulic rescue tools for fire and rescue service use - Safety and performance requirements13.220.10Gašenje požaraFire-fighting11.160First aidICS:Ta slovenski standard je istoveten z:EN 13204:2016SIST EN 13204:2016en,fr,de01-november-2016SIST EN 13204:2016SLOVENSKI
STANDARDSIST EN 13204:2005+A1:20121DGRPHãþD
SIST EN 13204:2016
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13204
September
t r s x ICS
s uä t t rä s r Supersedes EN
s u t r vã t r r v ªA sã t r s tEnglish Version
Double acting hydraulic rescue tools for fire and rescue service use æ Safety and performance requirements Matériels hydrauliques de désincarcération à double effet à usage des services d 5incendie et de secours æ Prescriptions de sécurité et de performance
Doppelt wirkende hydraulische Rettungsgeräte für die Feuerwehr und Rettungsdienste æ Sicherheitsæ und Leistungsanforderungen This European Standard was approved by CEN on
z July
t r s xä
egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN memberä
translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels
9
t r s x CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä EN
s u t r vã t r s x ESIST EN 13204:2016
EN 13204:2016 (E) 2 Contents
Page European foreword . 4 Introduction . 6 1 Scope. 7 2 Normative references . 7 3 Terms and definitions . 9 4 Requirements and verification . 13 4.1 Safety Requirements and/or protective/risk reduction measures and verification . 13 4.1.1 General . 13 4.1.2 Spreaders . 18 4.1.3 Cutters . 20 4.1.4 Combi tools. 21 4.1.5 Rams . 22 4.1.6 Power packs . 24 4.1.7 Manual pumps . 26 4.1.8 Hose and hose assemblies . 26 4.1.9 Hose reels . 27 4.1.10 Accessories . 27 4.1.11 Noise . 28 4.2 Performance requirements and verification . 29 4.2.1 General . 29 4.2.2 Spreaders . 29 4.2.3 Cutters . 31 4.2.4 Combi tools. 34 4.2.5 Rams . 36 4.2.6 Power pack . 37 4.2.7 Manual pumps . 40 4.2.8 Hoses assemblies and hose reels . 40 4.2.9 Accessories . 41 5 Information for use . 41 5.1 General . 41 5.2 Training . 41 5.3 Safe and efficient operation . 41 5.4 Stowage and cleaning . 42 5.5 Inspection and testing . 42 5.6 Environmental provision . 42 6 Marking . 43 6.1 General . 43 6.2 The marking of equipment . 43 6.3 Marking of the control device . 43 6.4 Marking of hose assemblies . 43 6.5 Marking of power packs . 43 6.6 Marking of manual pumps . 43 6.7 Marking of accessories . 43 SIST EN 13204:2016
EN 13204:2016 (E) 3 Annex A (normative)
List of hazards . 44 Annex B (normative)
Noise test code (Grade 2 of accuracy) . 47 B.1 Scope . 47 B.2 Emission sound pressure level determination. 47 B.3 Sound power level determination . 47 B.4 Installation and mounting conditions . 48 B.5 Operating conditions . 48 B.6 Measurement uncertainties . 48 B.7 Information to be recorded and reported. 48 B.8 Declaration and verification . 49 Annex C (normative)
Product Performance Data Sheet . 50 Annex D (informative)
Examples of technical measures for noise reduction . 51 Annex E (normative)
General verification requirements . 52 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC. 54 Bibliography . 55
SIST EN 13204:2016
EN 13204:2016 (E) 4 European foreword This document (EN 13204:2016) has been prepared by Technical Committee CEN/TC 192 “Fire service equipment”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2017, and conflicting national standards shall be withdrawn at the latest by March 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13204:2004+A1:2012. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. The significant technical changes between this standard and the previous edition are the following:
Major editorial changes:
Clause 2: Normative references, updated
Clause 4: Requirements and Verification: — Was Section Hazards, which is referenced to Annex A in 4.1.1. — Requirements are now followed directly by verification, these used to be separate Clause 5 Requirements and Clause 6 Verification. — Table 3. Cutting Capacity: Expanded classification to K (was H), square tube 35 × 3 (was 35 × 4) — Cutting table has been expanded to be able to rate larger cutters. — Powerpack and smart systems added
Clause 5 Information for use, was chapter 7
Clause 6 Marking, was chapter 8
Annex A List of Hazards, updated references
Annex C Product Performance Data Sheet = New, Annex C used to be Additional recommendations, which is now no longer included.
Annex D General Verification Requirements, added. This is text moved from 6.1.
Bibliography, updated version of standards SIST EN 13204:2016
EN 13204:2016 (E) 5 According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 13204:2016
EN 13204:2016 (E) 6 Introduction This document is a type-C standard as stated in EN ISO 12100. This document is of relevance, in particular, for the following stakeholder groups representing the market players with regard to machinery safety: — machine manufacturers (small, medium and large enterprises); — health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.). Others can be affected by the level of machinery safety achieved with the means of the document by the above-mentioned stakeholder groups: — machine users/employers (small, medium and large enterprises); — machine users/employees (e.g. trade unions, organizations for people with special needs); — service providers, e.g. for maintenance (small, medium and large enterprises); — consumers (in the case of machinery intended for use by consumers). The above-mentioned stakeholder groups have been given the possibility to participate at the drafting process of this document. The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or -B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard. When compiling this document, it was assumed that: a) the manufacturer shall design and/or use components without specific requirements in accordance with the usual engineering practice and calculation codes, including all failure modes; b) only trained and competent persons will use and operate the machinery; c) the machinery is kept in good repair and working order, by a trained and competent person, so that the required characteristics remain despite wear; d) the working place is adequately lit; e) negotiations occur between the manufacturer and the purchaser concerning particular conditions for the use and places of use for the machinery related to health and safety; f) The manufacturer shall consider and minimize the impact to the environment during all stages of the product life cycle. Battery tools and other powered rescue tools outside of the scope of this document are not covered in this revision of the document. However in future revision these tools will be integrated. SIST EN 13204:2016
EN 13204:2016 (E) 7 1 Scope This European Standard specifies safety and performance requirements for double acting hydraulic rescue tools manufactured after the date of publication. It is applicable to double acting hydraulic rescue tool systems which are intended for use by the firefighting and rescue services, principally for cutting through, spreading or pushing apart the structural parts of road vehicles, ships, trains, aircraft and building structures involved in accidents. They consist of a separate power pack, the tool[s] and the necessary interconnections and intended accessories, as defined in Clause 3 – Terms and definitions. This document deals with all significant hazards, hazardous situations or hazardous events relevant to the machinery, when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer. NOTE 1 The aim is to assist while extracting the casualties or to create a working space for paramedical services taking the local conditions into account. It is not applicable to additional requirements for: a) operation in severe conditions (e.g. extreme environmental conditions such as: temperatures outside the range –20 °C up to +55 °C, corrosive environment, tropical environment, contaminating environments, strong magnetic fields, potentially explosive atmospheres); b) the risk directly arising from the means provided for the portability, transportability and mobility of double-acting hydraulic rescue tools during periods of their operation. NOTE 2 For the EU/EEA other Directives can be applicable to the equipment in the scope, for example the Electro Magnetic Compatibility Directive. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 50565-2:2014, Electric cables - Guide to use for cables with a rated voltage not exceeding 450/750 V (U0/U) - Part 2: Specific guidance related to EN 50525 cable types EN 659, Protective gloves for firefighters EN 837-1, Pressure gauges - Part 1: Bourdon tube pressure gauges - Dimensions, metrology, requirements and testing EN 853, Rubber hoses and hose assemblies - Wire braid reinforced hydraulic type - Specification EN 854, Rubber hoses and hose assemblies - Textile reinforced hydraulic type - Specification” EN 856, Rubber hoses and hose assemblies - Rubber-covered spiral wire reinforced hydraulic type - Specification EN 857, Rubber hoses and hose assemblies - Wire braid reinforced compact type for hydraulic applications - Specification EN 10025-1:2004, Hot rolled products of structural steels - Part 1: General technical delivery conditions SIST EN 13204:2016
EN 13204:2016 (E) 8 EN 10025-2:2004, Hot rolled products of structural steels - Part 2: Technical delivery conditions for non-alloy structural steels EN 10210-2, Hot finished structural hollow sections of non-alloy and fine grain steels - Part 2: Tolerances, dimensions and sectional properties EN 60204-1, Safety of machinery - Electrical equipment of machines - Part 1: General requirements EN 60529, Degrees of protection provided by enclosures (IP Code)(IEC 60529) EN ISO 3949, Plastics hoses and hose assemblies - Textile-reinforced types for hydraulic applications - Specification (ISO 3949) EN ISO 4413, Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413) EN ISO 12100, Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100) EN ISO 1402, Rubber and plastics hoses and hose assemblies - Hydrostatic testing (ISO 1402) EN ISO 10619-1, Rubber and plastics hoses and tubing - Measurement of flexibility and stiffness - Part 1: Bending tests at ambient temperature (ISO 10619-1) EN ISO 3744:2010, Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4871, Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871) EN ISO 7751:19971, Rubber and plastics hoses and hose assemblies — Ratios of proof and burst pressure to maximum working pressure - Amendment 1 — Replacement of “design working pressure” by “maximum working pressure” throughout text (ISO 7751:1991) EN ISO 11201, Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201) EN ISO 11688-1, Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1) EN ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces EN ISO 14120, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards (ISO 14120) ISO/TR 14121-2, Safety of machinery — Risk assessment — Part 2: Practical guidance and examples of methods
1 As impacted by EN ISO 7751:1997/A1:2011. SIST EN 13204:2016
EN 13204:2016 (E) 9 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100 and the following apply. 3.1 accessories additional attachable parts that are used to adapt a tool enabling it to perform a certain special task Note 1 to entry: examples are pulling attachments, pulling chains, puling straps, manifolds, saddles, extension tubes, etc. 3.2 detachable parts parts or components that can be removed by hand (without tools) under no load conditions 3.3 control device device connected to the hydraulic control circuit and used for controlling the operation of the hydraulic rescue tool Note 1 to entry: examples are hydraulic valves, relay, magnetically operated valve 3.4 manual control actuator component of the control device which, when operated, activates the control device, and is designed to be operated by one person 3.5 operator only person operating the manual control actuator of the tool 3.6 combi tool hydraulic rescue tool able to perform a minimum of at least three functions namely: spreading, squeezing and cutting without exchange of removable parts 3.7 spreading outward movement of the jaw(s) or arm(s) to force apart structural parts or elements 3.8 pulling inward movement of the jaw(s) or arm(s) when fitted with pulling attachments to draw structural parts or elements together Note 1 to entry: Hoisting or lifting actions do not fall under the definition of pulling. 3.9 squeezing inward movement of the jaw(s) or arm(s) to compress structural parts or elements SIST EN 13204:2016
EN 13204:2016 (E) 10 3.10 cutting inward movement of the cutting area of the jaw(s) or blade(s) to cut or shear structural parts or elements 3.11 spreading force force at a position within the spreading distance Note 1 to entry: Force is expressed in kN 3.12 spreading distance distance of travel at the tips between the fully closed position and fully open position Note 1 to entry: distance of travel is expressed in mm 3.13 pulling force force at a position within the pulling distance Note 1 to entry: Force is expressed in kN 3.14 pulling distance distance of travel between the fully open position and the fully closed position Note 1 to entry: distance of travel is expressed in mm 3.15 cutter hydraulic rescue tool able to perform a cutting function with the aid of one or more blade(s) 3.16 cutter opening distance between the blade tips when the blades are in an open position Note 1 to entry: distance is expressed in mm Note 2 to entry: see Table 2 and Figure 9 3.17 cutter reach distance from the base of the cutting edge to the midpoint between the tips of the blades when opened Note 1 to entry: distance is expressed in mm Note 2 to entry: see Figure 9 3.18 hose assembly one or more hydraulic hoses complete with hose fittings, one or more quick action couplings and hydraulic fluid SIST EN 13204:2016
EN 13204:2016 (E) 11 3.19 hose flexible tube designed for fluid power transfer 3.20 hose fitting fitting attached at each end of the hose in order to mount the hose to a tool/pump or to equip it with quick action coupling 3.21 quick action coupling replaceable connector, attached to the fittings of the hose assembly and/or equipment with the purpose of connecting and releasing this hose assembly to/from other matching connector within the system, with the aim to transfer the hydraulic fluid from one item in the system to another 3.22 hose reel reel fitted with length[s] of hose assemblies 3.23 hydraulic fluid fluid medium for power transfer 3.24 manual pump hydraulic pump activated by hand or foot force to power double acting hydraulic rescue tool(s) 3.25 mass of a hydraulic rescue tool weight of a hydraulic rescue tool measured in the fully closed position, including hydraulic fluid, integrated hose assembly or quick action couplings and detachable parts (where fitted) Note 1 to entry: mass expressed in kg to one decimal point. 3.26 mass of a power pack weight of a power pack including all permanently attached components, hydraulic fluid reservoir filled to the maximum fluid level and a full fuel tank Note 1 to entry: mass expressed in kg to one decimal point. Note 2 to entry: attached components like i.e. hose reels, integrated hose assemblies or quick action couplings 3.27 mass of hose assembly or hose reel weight of a hose assembly or hose reel including all permanently attached components, hydraulic fluid Note 1 to entry: mass expressed in kg to one decimal point. 3.28 power pack pump comprising a prime mover, a hydraulic pump with a fluid reservoir, valves and tool connections, designed to power double acting hydraulic rescue tool(s) SIST EN 13204:2016
EN 13204:2016 (E) 12 3.29 prime mover drive motor and its power source Note 1 to entry: drive motor can be an electric motor, internal combustion engine, pneumatic motor hydraulic motor, etc. 3.30 smart system device for automatic energy management 3.31 ram hydraulic rescue tool able to perform a pushing function with the aid of removable or integral feet at both ends of the tool operated by a single, double or telescopic piston(s) 3.32 pushing outward movement of the piston(s) to push structural parts or elements apart 3.33 stroke distance of travel of the hydraulically operated piston(s) from a fully closed to an open position Note 1 to entry: distance of travel expressed in mm 3.34 pushing force force at a position within the range of the stroke Note 1 to entry: force expressed in kN 3.35 spreader hydraulic rescue tool able to perform a minimum of three functions namely: Spreading – Pulling – Squeezing, without exchange of removable parts, pulling attachments excluded 3.36 tool integrity capability of a hydraulic rescue tool to maintain the position it has reached and to withstand the effects of internal pressure intensification 3.37 nominal manufacturers claimed characteristics used for classification 3.38 allowable pressure maximum operating pressure for each component of the system Note 1 to entry: pressure expressed in bar or MPa. SIST EN 13204:2016
EN 13204:2016 (E) 13 3.39 hold-to-run control device control device which initiates and maintains machine functions only as long as the manual control actuator is actuated [SOURCE: EN ISO 12100:2010, definition 3.28.3] 4 Requirements and verification 4.1 Safety Requirements and/or protective/risk reduction measures and verification 4.1.1 General 4.1.1.1 Introduction General Verification requirements shall be as specified in Annex E. Rescue tools and their accessories shall comply with the safety requirements and/or protective/risk reduction measures of this clause. In addition, they shall be designed according to the principles of ISO 12100 for relevant but not significant hazards which are not dealt with by this document (see Annex A). The safe operation of rescue tools and their accessories also depends on the safe environment associated with the use of personal protective equipment (PPE), such as gloves, footwear, eye and head protective equipment, as well as safe working procedures (see Clause 5). For the application of type B standards such as EN ISO 4413 and EN 60204-1, the manufacturer shall carry out an adequate risk assessment. NOTE This specific risk assessment is part of the general risk assessment relating to the hazards not covered by this type C standard. Particular attention should be given to protection against parts and/or materials ejected during use of the tool(s). Hydraulic rescue tool systems shall comply with all safety requirements specified in EN ISO 4413. All electric power supply cables on the equipment covered by this standard shal
...
SLOVENSKI STANDARD
oSIST prEN 13204:2015
01-maj-2015
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Double acting hydraulic rescue tools for fire and rescue service use - Safety and
performance requirements
Doppelt wirkende hydraulische Rettungsgeräte für die Feuerwehr und Rettungsdienste -
Sicherheits- und Leistungsanforderungen
Matériels hydrauliques de désincarcération à double effet à usage des services
d'incendie et de secours - Prescriptions de sécurité et de performance
Ta slovenski standard je istoveten z: prEN 13204 rev
ICS:
11.160 3UYDSRPRþ First aid
13.220.10 Gašenje požara Fire-fighting
oSIST prEN 13204:2015 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 13204:2015
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oSIST prEN 13204:2015
EUROPEAN STANDARD
DRAFT
prEN 13204
NORME EUROPÉENNE
EUROPÄISCHE NORM
March 2015
ICS 13.220.10 Will supersede EN 13204:2004+A1:2012
English Version
Double acting hydraulic rescue tools for fire and rescue service
use - Safety and performance requirements
Matériels hydrauliques de désincarcération à double effet à Doppelt wirkende hydraulische Rettungsgeräte für die
usage des services d'incendie et de secours - Prescriptions Feuerwehr und Rettungsdienste - Sicherheits- und
de sécurité et de performance Leistungsanforderungen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 192.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2015 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 13204:2015 E
worldwide for CEN national Members.
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Contents Page
Foreword .4
Introduction .5
1 Scope .6
2 Normative references .6
3 Terms and definitions .8
4 Requirements . 11
4.1 Safety Requirements . 11
4.1.1 General . 11
4.1.2 Spreaders . 17
4.1.3 Cutters . 19
4.1.4 Combi tools . 19
4.1.5 Rams . 21
4.1.6 Power packs . 22
4.1.7 Manual pumps . 24
4.1.8 Hose and hose assemblies . 24
4.1.9 Hose reels . 25
4.1.10 Accessories . 25
4.1.11 Noise . 26
4.2 Performance requirements . 27
4.2.1 General . 27
4.2.2 Spreaders . 27
4.2.3 Cutters . 29
4.2.4 Combi tools . 31
4.2.5 Rams . 33
4.2.6 Power pack . 34
4.2.7 Manual pumps . 37
4.2.8 Hoses assemblies and hose reels . 37
4.2.9 Accessories . 38
5 Information for use . 38
5.1 General . 38
5.2 Training . 38
5.3 Safe and efficient operation . 38
5.4 Stowage and cleaning . 39
5.5 Inspection and testing . 39
5.6 Environmental provision . 39
6 Marking . 39
6.1 General . 39
6.2 The marking of equipment . 39
6.3 Marking of the control device . 40
6.4 Marking of hose assemblies . 40
6.5 Marking of power packs . 40
6.6 Marking of manual pumps . 40
6.7 Marking of accessories . 40
Annex A (normative) List of hazards . 41
Annex B (normative) Noise test code (Grade 2 of accuracy) . 44
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Annex C (normative) Product Performance Data Sheet . 47
Annex D (informative) Examples of technical measures for noise reduction . 48
Annex E (normative) General verification requirements . 49
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC . 51
Bibliography . 52
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Foreword
This document (prEN 13204:2015) has been prepared by Technical Committee CEN/TC 192 “Fire and
Rescue Service Equipment”, the secretariat of which is held by BSI.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 13204:2004+A1:2012.
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Introduction
This document is a type C standard as stated in EN ISO 12100.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this document.
When provisions of this type C standard are different from those which are stated in type A or type B
standards, the provisions of this type C standard take precedence over the provisions of the other standards,
for machines that have been designed and built according to the provisions of this type C standard.
When compiling this document, it was assumed that:
a) the manufacturer will design and/or use components without specific requirements in accordance with the
usual engineering practice and calculation codes, including all failure modes;
b) only trained and competent persons will use and operate the machinery;
c) the machinery is kept in good repair and working order, by a trained and competent person, so that the
required characteristics remain despite wear;
d) the working place is adequately lit;
e) negotiations occur between the manufacturer and the purchaser concerning particular conditions for the
use and places of use for the machinery related to health and safety.
f) The manufacturer will consider and minimize the impact to the environment during all stages of the
product life cycle.
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1 Scope
This European Standard deals with the technical requirements to minimize the risks of hazards listed in
Annex A which can arise during the operation and/or maintenance of double acting hydraulic rescue tool
systems, when carried out as intended by the manufacturer or his authorized representative.
All the safety requirements of this document apply to double acting hydraulic rescue tools manufactured after
the date of publication.
Double acting hydraulic rescue tool systems are intended for use by the firefighting and rescue services,
principally for cutting through, spreading or pushing apart the structural parts of road vehicles, ships, trains,
aircraft and building structures involved in accidents. They consist of a separate power pack, the tool[s] and
the necessary interconnections and intended accessories, as defined in Clause 3 – Terms and definitions.
NOTE 1 The aim is to assist whilst extracting the casualties or to create a working space for paramedical services
taking the local conditions into account.
This European Standard does not establish the additional requirements for:
a) operation in severe conditions (e.g. extreme environmental conditions such as: temperatures outside the
range –20 °C +55 °C, corrosive environment, tropical environment, contaminating environments, strong
magnetic fields, potentially explosive atmospheres);
b) the risk directly arising from the means provided for the portability, transportability and mobility of double-
acting hydraulic rescue tools during periods of their operation.
NOTE 2 For the EU/EEA other Directives can be applicable to the equipment in the scope, for example the Electro
Magnetic Compatibility Directive.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 659:2003+A1:2008, Protective gloves for firefighters
EN 837-1:1996, Pressure gauges — Part 1: Bourdon tube pressure gauges — Dimensions, metrology,
requirements and testing
EN 853:1996, Rubber hoses and hose assemblies — Wire braid reinforced hydraulic type — Specification
EN 854:1996, Rubber hoses and hose assemblies — Textile reinforced hydraulic type — Specification
EN 856:1996, Rubber hoses and hose assemblies — Rubber-covered spiral wire reinforced hydraulic type —
Specification
EN 857:1996, Rubber hoses and hose assemblies — Wire braid reinforced compact type for hydraulic
applications — Specification
EN 953:1997+A1:2009, Safety of machinery — Guards — General requirements for the design and
construction of fixed and movable guards
EN 10025-1:2004, Hot rolled products of structural steels — Part 1: General technical delivery conditions
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EN 10025-2:2004, Hot rolled products of structural steels — Part 2: Technical delivery conditions for non-alloy
structural steels
EN 10210-2:2006, Hot finished structural hollow sections of non-alloy and fine grain steels — Part 2:
Tolerances, dimensions and sectional properties
EN 50565-2:2014, Electric cables — Guide to use for cables with a rated voltage not exceeding 450/750 V
(U0/U) — Part 2: Specific guidance related to EN 50525 cable types
EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
(IEC 60204-1:2005, modified)
EN 60529:1991, Degrees of protection provided by enclosures (IP codes) (IEC 60529:1989)
EN 61000-6-1:2007, Electromagnetic compatibility (EMC) — Part 6-1: Generic standards — Immunity for
residential, commercial and light-industrial environments (IEC 61000-6-1:2005)
EN 61000-6-3:2007, Electromagnetic compatibility (EMC) — Part 6-3: Generic Standards — Emission
standard for residential, commercial and light-industrial environments (IEC 61000-6-3:2005)
EN ISO 1402:2009, Rubber and plastics hoses and hose assemblies — Hydrostatic testing (ISO 1402:2009)
EN ISO 3744:2010, Acoustics — Determination of sound power levels and sound energy levels of noise
sources using sound pressure — Engineering methods for an essentially free field over a reflecting plane
(ISO 3744:2010)
EN ISO 3949:2014, Plastics hoses and hose assemblies — Textile-reinforced types for hydraulic applications
- Specification (ISO 3949:2009)
EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their
components (ISO 4413:2010)
EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and
equipment (ISO 4871:1996)
EN ISO 7751:1997, Rubber and plastics hoses and hose assemblies — Ratios of proof and burst pressure to
design working pressure (ISO 7751:1991)
EN ISO 10619-1:2011, Rubber and plastics hoses and tubing — Measurement of flexibility and stiffness —
Part 1: Bending tests at ambient temperature (ISO 10619-1:2011)
EN ISO 11201:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission
sound pressure levels at a work station and at other specified positions in an essentially free field over a
reflecting plane with negligible environmental corrections (ISO 11201:2010)
EN ISO 11688-1:2009, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning (ISO/TR 11688-1:1995)
EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk
reduction (ISO 12100:2010)
EN ISO 13732-1:2006, Ergonomics of the thermal environment — Methods for the assessment of human
responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732:2006)
ISO/TR 14121-2:2012, Safety of machinery — Risk assessment — Part 2: Practical guidance and examples
of methods
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3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the following
apply.
3.1
accessories
additional attachable parts that are used to adapt a tool enabling it to perform a certain special task, e.g.
pulling attachments (e.g. chains, straps), manifolds, saddles, extension tubes, etc.
3.2
detachable parts
parts or components that can be removed by hand (without tools) under no load conditions
3.3
control device
device connected to the hydraulic control circuit and used for controlling the operation of the tool (e.g.
hydraulic valves, relay, magnetically operated valve)
3.4
manual control actuator
component of the control device which, when operated, activates the control device, and is designed to be
operated by one person
3.5
operator
for the purpose of this document the operator [EN ISO 12100] is the only person operating the manual control
actuator of the tool
3.6
combination tool (combi tool)
hydraulic rescue tool able to perform a minimum of at least three functions namely: spreading, squeezing and
cutting
3.6.1
spreading
outward movement of the jaw(s) or arm(s) to force apart structural parts or elements
3.6.2
pulling
inward movement of the jaw(s) or arm(s) when fitted with pulling attachments to draw structural parts or
elements together. Hoisting or lifting actions do not fall under the definition of pulling
3.6.3
squeezing
inward movement of the jaw(s) or arm(s) to compress structural parts or elements
3.6.4
cutting
inward movement of the cutting area of the jaw(s) or blade(s) to cut or shear structural parts or elements
3.6.5
spreading force
force at a position within the spreading distance, expressed in kN
3.6.6
spreading distance
distance of travel at the tips between the fully closed position and fully open position, expressed in mm
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3.6.7
pulling force
force at a position within the pulling distance, expressed in kN
3.6.8
pulling distance
distance of travel between an open position and the fully closed position, expressed in mm
3.7
cutter
hydraulic rescue tool able to perform a cutting function with the aid of one or more blade(s)
3.7.1
cutter opening
distance between the blade tips when the blades are in an open position, expressed in mm
3.7.2
cutter reach
distance from the base of the cutting edge to the midpoint between the tips of the blades when opened,
expressed in mm
3.8
hose assembly
one or more hydraulic hoses complete with hose fittings, one or more quick action couplings and hydraulic
fluid
3.8.1
hoses
flexible tubes designed for fluid power transfer
3.8.2
hose fittings
fittings attached at each end of the hose in order to mount the hose to a tool/pump or to equip it with quick
action couplings
3.8.3
quick action couplings
replaceable connectors, attached to the fittings of the hose assemblies and/or equipment with the purpose of
connecting and releasing these hose assemblies to/from other matching connectors within the system, with
the aim to transfer the hydraulic fluid from one item in the system to another
3.9
hose reel
reel fitted with length[s] of hose assemblies
3.10
hydraulic fluid
fluid medium for power transfer
3.11
manual pump
hydraulic pump activated by hand or foot force to power double acting hydraulic rescue tool(s)
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3.12
mass
3.12.1
mass of a hydraulic rescue tool
measured in the fully closed position, including hydraulic fluid, integrated hose assemblies or quick action
couplings and detachable tips (where fitted), expressed in kg to one decimal point
3.12.2
mass of power packs
including all permanently attached components (i.e. hose reels, integrated hose assemblies or quick action
couplings) hydraulic fluid reservoir filled to the maximum fluid level and a full fuel tank, expressed in kg to one
decimal point
3.12.3
mass of hose assemblies or hose reels
including all permanently attached components, hydraulic fluid, expressed in kg to one decimal point
3.13
power pack
pump comprising a prime mover, a hydraulic pump with a fluid reservoir, valves and tool connections,
designed to power double acting hydraulic rescue tool(s)
3.13.1
prime mover
E.g. electric motor, internal combustion engine, pneumatic motor or hydraulic motor
3.13.2
smart system
device for automatic energy management
3.14
ram
hydraulic rescue tool able to perform pushing functions with the aid of removable or integral feet at both ends
of the tool operated by a single, double or telescopic piston(s)
3.14.1
pushing
outward movement of the piston(s) to push structural parts or elements apart
3.14.2
stroke
distance of travel of the hydraulically operated piston(s) from a fully closed to an open position, expressed in
mm
3.14.3
pushing force
force at a position within the range of the stroke, expressed in kN
3.15
spreader
hydraulic rescue tool able to perform a minimum of three functions namely: Spreading – Pulling – Squeezing
3.16
tool integrity
capability of a hydraulic rescue tool:
a) to maintain the position it has reached;
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b) to withstand the effects of internal pressure intensification
3.17
competent person
designated person, suitably trained (see EN ISO 9001:2008) qualified by knowledge and practical experience,
and provided with the necessary instructions to enable the required operation (test and/or examination) to be
carried out safely
3.18
nominal
where requirements refer to nominal characteristics, these will be the manufacturers claimed characteristics
used for classification
3.19
allowable pressure
maximum operating pressure for each component of the system, stated in bar or Mpa
3.20
hold to run device
actuating device that automatically returns to its neutral position when released, i.e. dead man’s handle
4 Requirements
NOTE For General Verification requirements refer to Annex E.
4.1 Safety Requirements
4.1.1 General
4.1.1.1 Introduction
Rescue tools and their accessories shall comply with the safety requirements and/or protective measures of
this clause.
In addition, they shall be designed according to the principles of ISO 12100 for relevant but not significant
hazards which are not dealt with by this part of EN 13204 (see Annex A).
The safe operation of rescue tools and their accessories also depends on the safe environment associated
with the use of personal protective equipment (PPE), such as gloves, footwear, eye and head protective
equipment, as well as safe working procedures (see Clause 6).
For the application of type B standards such as EN ISO 4413:2010 and EN 60204-1, the manufacturer shall
carry out an adequate risk assessment.
NOTE This specific risk assessment is part of the general risk assessment relating to the hazards not covered by this
type C standard.
Particular attention should be given to protection against parts and/or materials ejected during use of the
tool(s).
Hydraulic rescue tool systems shall comply with all safety requirements specified in EN ISO 4413:2010.
All electric power supply cables on the equipment covered by this standard shall comply to standard
EN 50565-2:2014, 4.3, type H07RN-F
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All electric components in the equipment covered by this standard shall comply to EN 60529 and provide a
minimum protection level of IP44
All electric components in the equipment covered by this standard shall have sufficient immunity to
electromagnetic disturbances to enable them to operate safely as intended and not fail to danger when
exposed to the levels and types of disturbances as specified in EN 60204-1:
EN 61000-6-1:2007, Electromagnetic compatibility (EMC) ― Part 6-1: Generic standards ― Immunity for
residential, commercial and light-industrial environments (IEC 61000-6-1:2005)
EN 61000-6-3:2007, Electromagnetic compatibility (EMC) ― Part 6-3: Generic Standards ― Emission
standard for residential, commercial and light-industrial environments (IEC 61000-6-3:2005)
Verification:
Verify from manufacturers data.
4.1.1.2 Speed
The opening or closing times of any hydraulic rescue tools shall not be less than 2 s.
Verification:
Connect the tool to the power pack designated by the manufacturer for use with that tool. Conduct a functional
test by operating the manual control actuator for maximum speed. Measure and record the times for each full
cycle (e.g. fully open to fully closed) five times. Repeat the test for each direction. Verify that all the times are
longer than 2 s.
4.1.1.3 Manual control actuator
4.1.1.3.1 The manual control actuator shall be:
a) located on the tool itself;
b) designed to be activated by one operator only;
c) designed to enable to operate the tools with a variable speed;
d) designed as a hold-to-run control device;
e) designed for operators wearing gloves (complying to EN 659) during the operation.
Verification:
a) Conduct a visual inspection.
b) Operate the manual control actuator by one person.
c) Conduct a functional test.
d) Conduct a functional test.
e) Conduct a functional test.
4.1.1.3.2 When the manual control actuator is engaged the arm(s)/jaw(s)/blade(s) or in the case of rams
the feet, shall only move in the direction that is indicated on the tool or the actuator itself.
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Verification:
Operate the manual control actuator and verify that the movements are in accordance with the indication(s) on
the tool or the actuator.
4.1.1.3.3 When the manual control actuator is moved from the engaged position to the neutral position, all
moving parts (i.e. arms, blades, jaws, feet) of the tool shall stop within 0,5 s and remain within 1 % of the
nominal opening distance at their respective positions for at least 5 min ± 15 s whilst the power pack is
providing hydraulic fluid to the tool.
Verification:
Operate the manual control actuator to different operating positions, including the maximum position and allow
the tool to move. Hold the manual control actuator in an operating position for 3 s. Release the manual control
actuator from the different operating positions. Verify that the manual control actuator returns to the neutral
position and verify
...
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